Skip to main content

2022 | OriginalPaper | Buchkapitel

4. Busbars for e-mobility: State-of-the-Art Review and a New Joining by Forming Technology

verfasst von : Rui F. V. Sampaio, Maximilian F. R. Zwicker, João P. M. Pragana, Ivo M. F. Bragança, Carlos M. A. Silva, Chris V. Nielsen, Paulo A. F. Martins

Erschienen in: Mechanical and Industrial Engineering

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The changes in the automotive market and their effects on industry are nowadays hot topics in metal forming seminars and conferences around the world. The rise in the number of electric vehicles will inevitably lead to a decrease in the demand of components for combustion engines and power drive trains. Typical forming components such as pistons, connecting rods, valves, camshafts, crankshafts, multi-speed gear boxes and others that exist in diesel or petrol vehicles, will no longer be required. However, the lightweight construction requirements for the body-in-white of electric vehicles, the production of components for asynchronous motors and the fabrication of battery components, namely busbars, are bringing new challenges and opportunities for the metal forming industry. This chapter is focused on busbars, which are metallic strips or sheets that are utilized to distribute electric power to multiple equipment such as the electric motor, the electric power steering unit, and the AC/DC converters. In particular, the chapter addresses the challenge of replacing copper busbars by hybrid busbars made from copper and aluminium, due to the expected savings in weight and cost. For this purpose, the authors discuss the challenge of connecting copper to aluminium in hybrid busbars by means of existing joining technologies and introduce a new joining by forming process aimed at connecting hybrid busbars at room temperature without giving rise to material protrusions above and below the sheet surfaces. The effectiveness of the new process is compared against fastening by measuring the electric resistivities in both types of hybrid busbar joints. Finite element analysis gives support to the presentation and proves to be suitable for the electro-thermo-mechanical analysis of busbar connections.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Grauers A, Sarasini S, Karlström M (2017) Why electromobility and what is it. In: Sandén B, Wallgren P (eds) Systems perspectives on electromobility. Chalmers University of Technology, Gothenburg Grauers A, Sarasini S, Karlström M (2017) Why electromobility and what is it. In: Sandén B, Wallgren P (eds) Systems perspectives on electromobility. Chalmers University of Technology, Gothenburg
2.
Zurück zum Zitat Barbier EB (2020) Building a greener recovery: lessons from the great recession. United Nations Environment Programme, Geneva Barbier EB (2020) Building a greener recovery: lessons from the great recession. United Nations Environment Programme, Geneva
4.
Zurück zum Zitat Ursúa A, Gandía LM, Sanchis P (2012) Hydrogen production from water electrolysis: current status and future trends. Proc IEEE 100(2):410–426CrossRef Ursúa A, Gandía LM, Sanchis P (2012) Hydrogen production from water electrolysis: current status and future trends. Proc IEEE 100(2):410–426CrossRef
5.
Zurück zum Zitat Agrawal KC (2007) Carrying power through metal-enclosed bus systems. In: Electrical power engineering reference and applications handbook. CRC Press, Boca Raton Agrawal KC (2007) Carrying power through metal-enclosed bus systems. In: Electrical power engineering reference and applications handbook. CRC Press, Boca Raton
7.
Zurück zum Zitat Chapman D, Norris T (2014) Copper for busbars: guidance for design and installation. Copper Development Association, Hemel Hempstead Chapman D, Norris T (2014) Copper for busbars: guidance for design and installation. Copper Development Association, Hemel Hempstead
9.
Zurück zum Zitat Dion PA (1968) Metal cladding. US3616982A, United States Patent Dion PA (1968) Metal cladding. US3616982A, United States Patent
10.
Zurück zum Zitat Jehyeon B (1996) Method for manufacturing Bus-Bar Korean Patent KR970004548B1 Jehyeon B (1996) Method for manufacturing Bus-Bar Korean Patent KR970004548B1
11.
Zurück zum Zitat Davis JR (ed) (2001) ASM specialty handbook—copper and copper alloys. ASM International, Materials Park, OH Davis JR (ed) (2001) ASM specialty handbook—copper and copper alloys. ASM International, Materials Park, OH
12.
Zurück zum Zitat ASM International (1990) ASM handbook volume 2: properties and selection: nonferrous alloys and special-purpose materials. ASM International, Materials Park, Ohio ASM International (1990) ASM handbook volume 2: properties and selection: nonferrous alloys and special-purpose materials. ASM International, Materials Park, Ohio
13.
Zurück zum Zitat Groover MP (2010) Fundamentals of modern manufacturing: materials, processes, and systems. Wiley, Hoboken, NJ Groover MP (2010) Fundamentals of modern manufacturing: materials, processes, and systems. Wiley, Hoboken, NJ
15.
Zurück zum Zitat Iclodean C, Varga B, Burnete N, Cimerdean D, Jurchiș B (2017) Comparison of different battery types for electric vehicles. In: CAR2017 international congress of automotive transport engineering—mobility engineering and environment, p 252 Iclodean C, Varga B, Burnete N, Cimerdean D, Jurchiș B (2017) Comparison of different battery types for electric vehicles. In: CAR2017 international congress of automotive transport engineering—mobility engineering and environment, p 252
17.
Zurück zum Zitat Gallagher KG, Nelson PA (2014) Manufacturing costs of batteries for electric vehicles. In: Pistoia G (ed) Lithium-ion batteries: advances and applications. Elsevier, Amsterdam Gallagher KG, Nelson PA (2014) Manufacturing costs of batteries for electric vehicles. In: Pistoia G (ed) Lithium-ion batteries: advances and applications. Elsevier, Amsterdam
23.
24.
Zurück zum Zitat Ferreira F (2020) Dissimilar metal joining through injection riveting, MSc. Dissertation, Instituto Superior Técnico, University of Lisbon Ferreira F (2020) Dissimilar metal joining through injection riveting, MSc. Dissertation, Instituto Superior Técnico, University of Lisbon
30.
Zurück zum Zitat Katayama S (2013) Introduction: fundamentals of laser welding. In: Katayama S (ed) Handbook of laser welding technologies. Woodhead Publishing, Cambridge Katayama S (2013) Introduction: fundamentals of laser welding. In: Katayama S (ed) Handbook of laser welding technologies. Woodhead Publishing, Cambridge
37.
Zurück zum Zitat Lee SS, Kim TH, Hu SJ, Cai W (2010) Joining technologies for automotive lithium-ion battery manufacturing: a review. In: ASME 2010 international manufacturing science and engineering conference, pp 541–549 Lee SS, Kim TH, Hu SJ, Cai W (2010) Joining technologies for automotive lithium-ion battery manufacturing: a review. In: ASME 2010 international manufacturing science and engineering conference, pp 541–549
38.
Zurück zum Zitat Agrawal KC (2007) Recommended practices for mounting buses and making bus joints. In: Electrical power engineering reference and applications handbook. CRC Press, Boca Raton Agrawal KC (2007) Recommended practices for mounting buses and making bus joints. In: Electrical power engineering reference and applications handbook. CRC Press, Boca Raton
39.
Zurück zum Zitat Tzeneva R, Slavtchev Y, Mladenov V (2007) New connection design of high power bolted busbar connections. In: Proceedings of the 11th conference on proceedings of the 11th WSEAS international conference on circuits(ICC'07), vol 11, pp 228–233 Tzeneva R, Slavtchev Y, Mladenov V (2007) New connection design of high power bolted busbar connections. In: Proceedings of the 11th conference on proceedings of the 11th WSEAS international conference on circuits(ICC'07), vol 11, pp 228–233
44.
Zurück zum Zitat Nielsen CV, Zhang W, Alves LM, Bay N, Martins PAF (2013) Coupled finite element flow formulation. In: Davim P (ed) Modelling of thermo-electro-mechanical manufacturing processes with applications in metal forming and resistance welding. Springer, London. https://doi.org/10.1007/978-1-4471-4643-8_3 Nielsen CV, Zhang W, Alves LM, Bay N, Martins PAF (2013) Coupled finite element flow formulation. In: Davim P (ed) Modelling of thermo-electro-mechanical manufacturing processes with applications in metal forming and resistance welding. Springer, London. https://​doi.​org/​10.​1007/​978-1-4471-4643-8_​3
Metadaten
Titel
Busbars for e-mobility: State-of-the-Art Review and a New Joining by Forming Technology
verfasst von
Rui F. V. Sampaio
Maximilian F. R. Zwicker
João P. M. Pragana
Ivo M. F. Bragança
Carlos M. A. Silva
Chris V. Nielsen
Paulo A. F. Martins
Copyright-Jahr
2022
DOI
https://doi.org/10.1007/978-3-030-90487-6_4

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.