Skip to main content
Erschienen in: Polymer Bulletin 3/2017

07.07.2016 | Original Paper

Structural development of gel-spinning UHMWPE fibers through industrial hot-drawing process analyzed by small/wide-angle X-ray scattering

verfasst von: Haojun Xu, Minfang An, You Lv, Li Zhang, Zongbao Wang

Erschienen in: Polymer Bulletin | Ausgabe 3/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The ultrahigh molecular weight polyethylene (UHMWPE) fibers were obtained directly from the industrial production line. Two-step industrial hot-drawing-to-specific-drawing ratios were carried out at the temperature of 120 and 130 °C, respectively. Small-angle X-ray scattering (SAXS) measurements using synchrotron radiation were applied to study the evolution of kebab structure and the formation of shish structure. The slight increase of long period and the rapid decrease of lateral sizes indicated the destruction of original lamellae which was accomplished by chain slip resulted in the orientation of lamellae to form shish structure. The decrease of average shish length was explained that the formed new shish structure had shorter shish length than the original shish at the early stage with the high concentration of spinning solution. Wide-angle X-ray diffraction (WAXD) measurements were performed to explore the changes of the degree of orientation of the crystals. It was found that the elevated drawing temperature was benefited to the evolution of the orientational order. The DSC result confirmed the evolution of shish–kebab structure through the melting behavior.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Shen L, Peng M, Qiao F, JL Zhang (2008) Preparation of microporous ultra high molecular weight polyethylene (UHMWPE) by thermally induced phase separation of a UHMWPE/liquid paraffin mixture. Chin J Polym Sci 6:653–657CrossRef Shen L, Peng M, Qiao F, JL Zhang (2008) Preparation of microporous ultra high molecular weight polyethylene (UHMWPE) by thermally induced phase separation of a UHMWPE/liquid paraffin mixture. Chin J Polym Sci 6:653–657CrossRef
2.
Zurück zum Zitat Zwijnenburg A, Hutten PFV, Pennings AJ, Chanzy HD (1978) Longitudinal growth of polymer crystals from flowing solutions V.: structure and morphology of fibrillar polyethylene crystals. Colloid Polym Sci 256:729–740CrossRef Zwijnenburg A, Hutten PFV, Pennings AJ, Chanzy HD (1978) Longitudinal growth of polymer crystals from flowing solutions V.: structure and morphology of fibrillar polyethylene crystals. Colloid Polym Sci 256:729–740CrossRef
3.
Zurück zum Zitat Hsieh YL, Hu XP (1997) Structural transformation of ultra-high modulus and molecular weight polyethylene fibers by high-temperature wide-angle X-ray diffraction. J Polym Sci, Part B: Polym Phys 35:623–630CrossRef Hsieh YL, Hu XP (1997) Structural transformation of ultra-high modulus and molecular weight polyethylene fibers by high-temperature wide-angle X-ray diffraction. J Polym Sci, Part B: Polym Phys 35:623–630CrossRef
4.
Zurück zum Zitat Smith P, Lemstra PJ (1980) Ultra-high-strength polyethylene filaments by solution spinning/drawing. J Mater Sci 15:505–514CrossRef Smith P, Lemstra PJ (1980) Ultra-high-strength polyethylene filaments by solution spinning/drawing. J Mater Sci 15:505–514CrossRef
5.
Zurück zum Zitat Smith P, Lemstra PJ, Pijpers JPL (1982) Tensile strength of highly oriented polyethylene. II. Effect of molecular weight distribution. J Polym Sci Polym Phys Edit 20:2229–2241CrossRef Smith P, Lemstra PJ, Pijpers JPL (1982) Tensile strength of highly oriented polyethylene. II. Effect of molecular weight distribution. J Polym Sci Polym Phys Edit 20:2229–2241CrossRef
6.
7.
Zurück zum Zitat Peterlin A (1971) Molecular model of drawing polyethylene and polypropylene. J Mater Sci 6:490–508CrossRef Peterlin A (1971) Molecular model of drawing polyethylene and polypropylene. J Mater Sci 6:490–508CrossRef
8.
Zurück zum Zitat Gibson AG, Davies GR, Ward IM (1978) Dynamic mechanical-behavior and longitudinal crystal thickness measurements on ultrahigh modulus linear polyethylene—quantitative model for elastic-modulus. Polymer 19:683–693CrossRef Gibson AG, Davies GR, Ward IM (1978) Dynamic mechanical-behavior and longitudinal crystal thickness measurements on ultrahigh modulus linear polyethylene—quantitative model for elastic-modulus. Polymer 19:683–693CrossRef
9.
Zurück zum Zitat Steyaert I, Delplancke MP, Assche GV, Rahier H, Clerck KD (2013) Fast-scanning calorimetry of electrospun polyamide nanofibres: melting behaviour and crystal structure. Polymer 54:6809–6817CrossRef Steyaert I, Delplancke MP, Assche GV, Rahier H, Clerck KD (2013) Fast-scanning calorimetry of electrospun polyamide nanofibres: melting behaviour and crystal structure. Polymer 54:6809–6817CrossRef
10.
Zurück zum Zitat Heeley EL, Gough T, Hughes DJ, Bras W, Rieger J, Ryan AJ (2013) Effect of processing parameters on the morphology development during extrusion of polyethylene tape: an in-line small-angle X-ray scattering (SAXS) study. Polymer 54:6580–6588CrossRef Heeley EL, Gough T, Hughes DJ, Bras W, Rieger J, Ryan AJ (2013) Effect of processing parameters on the morphology development during extrusion of polyethylene tape: an in-line small-angle X-ray scattering (SAXS) study. Polymer 54:6580–6588CrossRef
11.
Zurück zum Zitat Samon JM, Schultz JM, Hsiao BS, Seifert S, Stribeck N, Gurke I, Saw CC (1999) Structure development during the melt spinning of polyethylene and Poly(vinylidene fluoride) fibers by in situ synchrotron small- and wide-angle X-ray scattering techniques. Macromolecules 32:8121–8132CrossRef Samon JM, Schultz JM, Hsiao BS, Seifert S, Stribeck N, Gurke I, Saw CC (1999) Structure development during the melt spinning of polyethylene and Poly(vinylidene fluoride) fibers by in situ synchrotron small- and wide-angle X-ray scattering techniques. Macromolecules 32:8121–8132CrossRef
12.
Zurück zum Zitat Litvinov VM, Xu J, Melian C, Demco DE, Möller M, Simmelink J (2011) Morphology, chain dynamics, and domain sizes in highly drawn gel-spun ultrahigh molecular weight polyethylene fibers at the final stages of drawing by SAXS, WAXS, and 1H solid-state NMR. Macromolecules 44:9254–9266CrossRef Litvinov VM, Xu J, Melian C, Demco DE, Möller M, Simmelink J (2011) Morphology, chain dynamics, and domain sizes in highly drawn gel-spun ultrahigh molecular weight polyethylene fibers at the final stages of drawing by SAXS, WAXS, and 1H solid-state NMR. Macromolecules 44:9254–9266CrossRef
13.
Zurück zum Zitat Krueger D, Yeh GSY (1972) Morphology of polyethylene microfibrils and “shish kebabs”. J Macromol Sci Part B Phys 6:431–450CrossRef Krueger D, Yeh GSY (1972) Morphology of polyethylene microfibrils and “shish kebabs”. J Macromol Sci Part B Phys 6:431–450CrossRef
14.
Zurück zum Zitat Ohta Y, Murase H, Hashimoto T (2010) Structural development of ultra-high strength polyethylene fibers: transformation from kebabs to shishs through hot-drawing process of gel-spun fibers. J Polym Sci Part B Polym Phys 48:1861–1872CrossRef Ohta Y, Murase H, Hashimoto T (2010) Structural development of ultra-high strength polyethylene fibers: transformation from kebabs to shishs through hot-drawing process of gel-spun fibers. J Polym Sci Part B Polym Phys 48:1861–1872CrossRef
15.
Zurück zum Zitat Perret R, Ruland W (1971) The evaluation of multiple X-ray small-angle scattering. J Appl Crystallogr 4:444–451CrossRef Perret R, Ruland W (1971) The evaluation of multiple X-ray small-angle scattering. J Appl Crystallogr 4:444–451CrossRef
16.
Zurück zum Zitat Rathje J, Ruland W (1976) Density fluctuations in amorphous and semicrystalline polymers. Colloid Polym Sci 254:358–370CrossRef Rathje J, Ruland W (1976) Density fluctuations in amorphous and semicrystalline polymers. Colloid Polym Sci 254:358–370CrossRef
17.
Zurück zum Zitat Katayama K, Nakamura K, Amano T (1968) Structural formation during melt spinning process. Kolloid-Zeitschrift und Zeitschrift für Polymere 226:125–134CrossRef Katayama K, Nakamura K, Amano T (1968) Structural formation during melt spinning process. Kolloid-Zeitschrift und Zeitschrift für Polymere 226:125–134CrossRef
18.
Zurück zum Zitat Spruiell JE, White JL (2004) Structure development during polymer processing: studies of the melt spinning of polyethylene and polypropylene fibers. Polym Eng Sci 15:660–667CrossRef Spruiell JE, White JL (2004) Structure development during polymer processing: studies of the melt spinning of polyethylene and polypropylene fibers. Polym Eng Sci 15:660–667CrossRef
19.
Zurück zum Zitat Jing W, Schultz JM, Yeh F, Hsiao BS, Chu B (2000) In-situ simultaneous synchrotron small- and wide-angle X-ray scattering measurement of poly(vinylidene fluoride) fibers under deformation. Macromolecules 33:1765–1777CrossRef Jing W, Schultz JM, Yeh F, Hsiao BS, Chu B (2000) In-situ simultaneous synchrotron small- and wide-angle X-ray scattering measurement of poly(vinylidene fluoride) fibers under deformation. Macromolecules 33:1765–1777CrossRef
20.
Zurück zum Zitat Samon JM, Schultz JM, Hsiao BS (2000) Study of the cold drawing of nylon 6 fiber by in situ simultaneous small- and wide-angle X-ray scattering techniques. Polymer 41:2169–2182CrossRef Samon JM, Schultz JM, Hsiao BS (2000) Study of the cold drawing of nylon 6 fiber by in situ simultaneous small- and wide-angle X-ray scattering techniques. Polymer 41:2169–2182CrossRef
21.
Zurück zum Zitat Zhang J, Hu S, Rieger J, Roth SV, Gehrke R, Men Y (2008) Effect of annealing on the deformation mechanism of a styrene/n-butyl acrylate copolymer latex film investigated by synchrotron small-angle X-ray scattering. Macromolecules 41:4353–4357CrossRef Zhang J, Hu S, Rieger J, Roth SV, Gehrke R, Men Y (2008) Effect of annealing on the deformation mechanism of a styrene/n-butyl acrylate copolymer latex film investigated by synchrotron small-angle X-ray scattering. Macromolecules 41:4353–4357CrossRef
22.
Zurück zum Zitat Jiang Z et al (2007) Structural evolution of tensile-deformed high-density polyethylene during annealing: scanning synchrotron small-angle X-ray scattering study. Macromolecules 40:7263–7269CrossRef Jiang Z et al (2007) Structural evolution of tensile-deformed high-density polyethylene during annealing: scanning synchrotron small-angle X-ray scattering study. Macromolecules 40:7263–7269CrossRef
23.
Zurück zum Zitat Zhang J, Hu S, Rieger J, Roth SV, Gehrke R, Men Y (2009) In situ observation of tensile deformation processes of soft colloidal crystalline latex fibers. Macromolecules 42:4795–4800CrossRef Zhang J, Hu S, Rieger J, Roth SV, Gehrke R, Men Y (2009) In situ observation of tensile deformation processes of soft colloidal crystalline latex fibers. Macromolecules 42:4795–4800CrossRef
24.
Zurück zum Zitat Jiang Z et al (2010) Two lamellar to fibrillar transitions in the tensile deformation of high-density polyethylene. Macromolecules 43:4727–4732CrossRef Jiang Z et al (2010) Two lamellar to fibrillar transitions in the tensile deformation of high-density polyethylene. Macromolecules 43:4727–4732CrossRef
25.
Zurück zum Zitat Aerle NAJMV, Braam AWM (1988) A structural study on solid state drawing of solution-crystallized ultra-high molecular weight polyethylene. J Mater Sci 23:4429–4436CrossRef Aerle NAJMV, Braam AWM (1988) A structural study on solid state drawing of solution-crystallized ultra-high molecular weight polyethylene. J Mater Sci 23:4429–4436CrossRef
26.
Zurück zum Zitat Hoogsteen W, Pennings AJ, Tenbrinke G (1990) SAXS experiments on gel-spun polyethylene fibers. Colloid Polym Sci 268:245–255CrossRef Hoogsteen W, Pennings AJ, Tenbrinke G (1990) SAXS experiments on gel-spun polyethylene fibers. Colloid Polym Sci 268:245–255CrossRef
27.
Zurück zum Zitat Tian F et al (2015) Small angle X-ray scattering beamline at SSRF. Nucl Sci Tech 26:1–6 Tian F et al (2015) Small angle X-ray scattering beamline at SSRF. Nucl Sci Tech 26:1–6
28.
Zurück zum Zitat Hammersley AP, Svensson SO, Thompson A (1994) Calibration and correction of spatial distortions in 2D detector systems. Nucl Instrum Methods Phys Res 346:312–321CrossRef Hammersley AP, Svensson SO, Thompson A (1994) Calibration and correction of spatial distortions in 2D detector systems. Nucl Instrum Methods Phys Res 346:312–321CrossRef
29.
Zurück zum Zitat Hammersley AP (1997) FIT2D: an introduction and overview. Solid State Ferment Bioreact 8:1–34 Hammersley AP (1997) FIT2D: an introduction and overview. Solid State Ferment Bioreact 8:1–34
30.
Zurück zum Zitat Murthy NS, Grubb DT (2006) Tilted lamellae in an affinely deformed 3D macrolattice and elliptical features in small-angle scattering. J Polym Sci Part B Polym Phys 44:1277–1286CrossRef Murthy NS, Grubb DT (2006) Tilted lamellae in an affinely deformed 3D macrolattice and elliptical features in small-angle scattering. J Polym Sci Part B Polym Phys 44:1277–1286CrossRef
31.
Zurück zum Zitat Popli R, Glotin M, Mandelkern L, Benson RS (1984) Dynamic mechanical studies of α and β relaxations of polyethylenes. J Polym Sci Polym Phys Ed 22:407–448CrossRef Popli R, Glotin M, Mandelkern L, Benson RS (1984) Dynamic mechanical studies of α and β relaxations of polyethylenes. J Polym Sci Polym Phys Ed 22:407–448CrossRef
32.
Zurück zum Zitat Keum JK, Feng Z, Hsiao BS (2008) Formation and stability of shear-induced shish-kebab structure in highly entangled melts of UHMWPE/HDPE blends. Macromolecules 41:4766–4776CrossRef Keum JK, Feng Z, Hsiao BS (2008) Formation and stability of shear-induced shish-kebab structure in highly entangled melts of UHMWPE/HDPE blends. Macromolecules 41:4766–4776CrossRef
33.
Zurück zum Zitat Ruland W (1969) Small-angle scattering studies on carbonized cellulose fibers & dagger. J Polym Sci Part C Polym Symp 28:143–151CrossRef Ruland W (1969) Small-angle scattering studies on carbonized cellulose fibers & dagger. J Polym Sci Part C Polym Symp 28:143–151CrossRef
34.
Zurück zum Zitat Polanyi M (1921) The X-ray fiber diagram. Z Angew Phys 7:149–180 Polanyi M (1921) The X-ray fiber diagram. Z Angew Phys 7:149–180
35.
Zurück zum Zitat Hermans PH, Kratky O, Platzek P (1939) Die Netzstruktur von gequollener Hydratzellulose. Kolloid-Zeitschrift 86:245–254CrossRef Hermans PH, Kratky O, Platzek P (1939) Die Netzstruktur von gequollener Hydratzellulose. Kolloid-Zeitschrift 86:245–254CrossRef
36.
Zurück zum Zitat Wang YZ, Hsieh KH, Chen LW, Tseng HC (1994) Effect of compatibility on specific volume of molten polyblends. J Appl Polym Sci 53:1191–1201CrossRef Wang YZ, Hsieh KH, Chen LW, Tseng HC (1994) Effect of compatibility on specific volume of molten polyblends. J Appl Polym Sci 53:1191–1201CrossRef
37.
Zurück zum Zitat Pennings AJ, Zwijnenburg A (1979) Longitudinal growth of polymer crystals from flowing solutions. VI. Melting behavior of continuous fibrillar polyethylene crystals. J Polym Sci Polym Phys Ed 17:1011–1032CrossRef Pennings AJ, Zwijnenburg A (1979) Longitudinal growth of polymer crystals from flowing solutions. VI. Melting behavior of continuous fibrillar polyethylene crystals. J Polym Sci Polym Phys Ed 17:1011–1032CrossRef
Metadaten
Titel
Structural development of gel-spinning UHMWPE fibers through industrial hot-drawing process analyzed by small/wide-angle X-ray scattering
verfasst von
Haojun Xu
Minfang An
You Lv
Li Zhang
Zongbao Wang
Publikationsdatum
07.07.2016
Verlag
Springer Berlin Heidelberg
Erschienen in
Polymer Bulletin / Ausgabe 3/2017
Print ISSN: 0170-0839
Elektronische ISSN: 1436-2449
DOI
https://doi.org/10.1007/s00289-016-1742-z

Weitere Artikel der Ausgabe 3/2017

Polymer Bulletin 3/2017 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.