nach oben

Journal of Materials Engineering and Performance

Erschienen in:

21.10.2020

Synergistic Erosion-Corrosion Behavior of AISI 2205 Duplex Stainless Steel Elbows in Potash Brine-Sand Slurry and the Associated Microstructural Changes

verfasst von: Raheem Elemuren, Richard Evitts, Ikechukwuka N. A. Oguocha, Jerzy Szpunar, Glyn Kennell, Regan Gerspacher, A. A. Tiamiyu, Akindele G. Odeshi

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 11/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Slurry erosion-corrosion damage to materials used in mineral processing industries occurs due to the combined effects of electrochemical and mechanical processes. In this study, AISI 2205 duplex stainless steel elbows were tested in a flow loop using slurries consisting 10, 20, 30, 40 and 50 wt.% sand particles and saturated potash brine. Erosion-corrosion tests were conducted at flow velocities of 2.5 and 4.0 m/s. The results of the gravimetric analysis revealed that erosion-corrosion rates increased with increasing particle concentration at both velocities. The elbows exhibited negative synergy for all operating conditions, which is attributed to the presence of passive oxide film on the surface. Microstructural examination of the eroded surfaces showed that materials removal occurred by cutting and plastic deformation. Electron backscattered diffraction analysis suggests that plastic deformation, which occurred approximately 4 µm below the eroded surface, led to the transformation of metastable austenite phase to martensite.

Graphic Abstract

Vorheriger Artikel Elucidating the Effect of MoS2 on the Mechanical and Tribological Behavior of AA7075/Si3N4 Composite

Nächster Artikel The Effect of Welding Parameters on Static and Dynamic Behaviors of Spot Welded Ti6Al4V Sheets

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

S. Aribo, R. Barker, X. Hu, and A. Neville, Erosion-Corrosion Behaviour of Lean Duplex Stainless Steels in 3.5% NaCl Solution, Wear, 2013, 302, p 1602–1608. https://doi.org/10.1016/j.wear.2012.12.007CrossRef

C.T. Kwok, H.C. Man, and L.K. Leung, Effect of Temperature, pH and Sulphide on the Cavitation Erosion Behaviour of Super Duplex Stainless Steel, Wear, 1997, 211, p 84–93. https://doi.org/10.1016/S0043-1648(97)00072-0CrossRef

J. Basumatary, M. Nie, and R.J.K. Wood, The Synergistic Effects of Cavitation Erosion-Corrosion in Ship Propeller Materials, J. Bio- Tribo-Corros., 2015, 1, p 12. https://doi.org/10.1007/s40735-015-0012-1CrossRef

M. Reyes and A. Neville, Mechanisms of Erosion-Corrosion on a Cobalt-Base Alloy and Stainless-Steel UNSS17400 in Aggressive Slurries, J. Mater. Eng. Perform., 2001, 10, p 723–730. https://doi.org/10.1361/105994901770344610CrossRef

F. Mohammadi and J. Luo, Effect of Cold Work on Erosion-Corrosion of 304 Stainless Steel, Corros. Sci., 2011, 53, p 549–556. https://doi.org/10.1016/j.corsci.2010.09.059CrossRef

K. Selvam, A. Ayyagari, H.S. Grewal, S. Mukherjee, and H.S. Arora, Enhancing the Erosion-Corrosion Resistance of Steel Through Friction Stir Processing, Wear, 2017, 386–387, p 129–138. https://doi.org/10.1016/j.wear.2017.06.009CrossRef

M.A. Islam, J. Jiang, Y. Xie, and P. Fiala, Investigation of Erosion-Corrosion Behavior of (WTi)C Based Weld Overlays, Wear, 2017, 390, p 155–165. https://doi.org/10.1016/j.wear.2017.07.016CrossRef

T. Hodgkiess, A. Neville, and S. Shrestha, Electrochemical and MECHANICAL Interactions During Erosion-Corrosion of a High-Velocity Oxy-fuel Coating and a Stainless Steel, Wear, 1999, 233–235, p 623–634. https://doi.org/10.1016/S0043-1648(99)00246-XCrossRef

D.R.J.K. Wood, Erosion-Corrosion Synergism for Multi-phase Flowline Materials, La Houille Blanche., 1992, 47, p 605–610. https://doi.org/10.1051/lhb/1992065CrossRef

10.

A. Neville and X. Hu, Mechanical and Electrochemical Interactions During Liquid–Solid Impingement on High-alloy Stainless Steels, Wear, 2001, 251, p 1284–1294. https://doi.org/10.1016/S0043-1648(01)00757-8CrossRef

11.

Y.P. Purandare, M.M. Stack, and P.E. Hovsepian, Velocity Effects on Erosion-Corrosion of CrN/NbN “Superlattice” PVD Coatings, Surf. Coat. Technol., 2006, 201, p 361–370. https://doi.org/10.1016/j.surfcoat.2005.11.143CrossRef

12.

R. Suihkonen, M. Lindgren, S. Siljander, E. Sarlin, and J. Vuorinen, Erosion Wear of Vinylester Matrix Composites in Aqueous and Acidic Environments at Elevated Temperatures, Wear, 2016, 358–359, p 7–16. https://doi.org/10.1016/j.wear.2016.03.026CrossRef

13.

M.M. Stack and G.H. Abdulrahman, Mapping Erosion-Corrosion of Carbon Steel in Oil-Water Solutions: Effects of Velocity and Applied Potential, Wear, 2012, 274–275, p 401–413. https://doi.org/10.1016/j.wear.2011.10.008CrossRef

14.

R. Elemuren, A. Tamsaki, R. Evitts, I.N.A. Oguocha, G. Kennell, R. Gerspacher, and A. Odeshi, Erosion-Corrosion of 90° AISI, 1018 Steel Elbows in Potash Slurry: Effect of Particle Concentration on Surface Roughness, Wear, 2019, 430–431, p 37–49. https://doi.org/10.1016/j.wear.2019.04.014CrossRef

15.

K. Sasaki and G.T. Burstein, Observation of a Threshold Impact Energy Required to Cause Passive Film Rupture During Slurry Erosion of Stainless Steel, Philos. Mag. Lett., 2000, 80, p 489–493. https://doi.org/10.1080/09500830050057198CrossRef

16.

K. Sasaki and G.T. Burstein, Erosion-Corrosion of Stainless Steel Under Impingement by a Fluid Jet, Corros. Sci., 2007, 49, p 92–102. https://doi.org/10.1016/j.corsci.2006.05.012CrossRef

17.

J.A. Wharton and R.J.K. Wood, Influence of Flow Conditions on the Corrosion of AISI, 304L Stainless Steel, Wear, 2004, 256, p 525–536. https://doi.org/10.1016/S0043-1648(03)00562-3CrossRef

18.

S. Mischler, A. Spiegel, and D. Landolt, The Role of Passive Oxide Films on the Degradation of Steel in Tribocorrosion Systems, Wear, 1999, 225–229, p 1078–1087. https://doi.org/10.1016/S0043-1648(99)00056-3CrossRef

19.

R. Elemuren, R. Evitts, I.N.A. Oguocha, G. Kennell, R. Gerspacher, and A.G. Odeshi, Full Factorial, Microscopic and Spectroscopic Study of Erosion-Corrosion of AISI, 1018 Steel Elbows in Potash Brine-Sand Slurry, Tribol. Int., 2020, 142, p 105989. https://doi.org/10.1016/j.triboint.2019.105989CrossRef

20.

R. Elemuren, R. Evitts, I. Oguocha, G. Kennell, R. Gerspacher, and A. Odeshi, Slurry Erosion-Corrosion of 90° AISI, 1018 Steel Elbow in Saturated Potash Brine Containing Abrasive Silica Particles, Wear, 2018, https://doi.org/10.1016/j.wear.2018.06.010CrossRef

21.

ASTM G119–09, Standard Guide for Determining Synergism Between Wear and Corrosion, ASTM Int., 1994, 93, p 1–7. https://doi.org/10.1520/g0119-09.2CrossRef

22.

T. Degen, M. Sadki, E. Bron, U. König, and G. Nénert, The High Score Suite, Powder Differ., 2014, 29, p S13–S18. https://doi.org/10.1017/S0885715614000840CrossRef

23.

K. Verbeken, Microtextural Study of Orientation Change During Nucleation and Growth in a Cold Rolled ULC Steel, Scripta Mater., 2003, 48, p 1457–1462. https://doi.org/10.1016/S1359-6462(03)00078-2CrossRef

24.

R. Badji, B. Bacroix, and M. Bouabdallah, Texture, Microstructure and Anisotropic Properties in Annealed 2205 Duplex Stainless Steel Welds, Mater. Charact., 2011, 62, p 833–843. https://doi.org/10.1016/j.matchar.2011.06.001CrossRef

25.

P.O. Malta, F.L. Dias, A.C.M. de Souza, and D.B. Santos, Microstructure and Texture Evolution of Duplex Stainless Steels with Different Molybdenum Contents, Mater. Charact., 2018, 142, p 406–421. https://doi.org/10.1016/j.matchar.2018.06.006CrossRef

26.

M. Zaid and P.P. Bhattacharjee, Electron Backscatter Diffraction Study of Deformation and Recrystallization Textures of Individual Phases in a Cross-Rolled Duplex Steel, Mater. Charact., 2014, 96, p 263–272. https://doi.org/10.1016/j.matchar.2014.08.006CrossRef

27.

S.S. Rajahram, T.J. Harvey, and R.J.K. Wood, Erosion-Corrosion Resistance of Engineering Materials in Various Test Conditions, Wear, 2009, 267, p 244–254. https://doi.org/10.1016/j.wear.2009.01.052CrossRef

28.

R.J.K. Wood and S.P. Hutton, The Synergistic Effect of Erosion and Corrosion: Trends in Published Results, Wear, 1990, 140, p 387–394. https://doi.org/10.1016/0043-1648(90)90098-UCrossRef

29.

M. Matsumura, Y. Oka, H. Hiura, and M. Yano, The Role of Passivating Film in Preventing Slurry Erosion-Corrosion of Austenitic Stainless Steel, ISIJ Int., 1991, https://doi.org/10.2355/isijinternational.31.168CrossRef

30.

M. Lindgren, S. Siljander, R. Suihkonen, P. Pohjanne, and J. Vuorinen, Erosion–Corrosion Resistance of Various Stainless Steel Grades in High-Temperature Sulfuric Acid Solution, Wear, 2016, 364–365, p 10–21. https://doi.org/10.1016/j.wear.2016.06.007CrossRef

31.

C. Celada-Casero, B.M. Huang, M.M. Aranda, J.R. Yang, and D.S. Martin, Mechanisms of Ultrafine-Grained Austenite Formation Under Different Isochronal Conditions in a Cold-Rolled Metastable Stainless Steel, Mater. Charact., 2016, 118, p 129–141. https://doi.org/10.1016/j.matchar.2016.05.014CrossRef

32.

M. Breda, K. Brunelli, F. Grazzi, A. Scherillo, and I. Calliari, Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel, Metall. Mater. Trans. A., 2015, 46, p 577–586. https://doi.org/10.1007/s11661-014-2646-xCrossRef

33.

Y. Guo, Characterization of Strain-Induced Martensite and Anodic Polarization Properties of a Newly Developed Lean Duplex Stainless Steel 2002 After Tensile Deformation, Int. J. Electrochem. Sci., 2002, 11(2016), p 4812–4827. https://doi.org/10.20964/2016.06.36CrossRef

34.

G.V. Kurdjumov and G. Sachs, Crystallographic Orientation Relationship Between α-and γ-Fe, Z. Phys., 1930, 64, p 325–343CrossRef

35.

C. Herrera, D. Ponge, and D. Raabe, Design of a Novel Mn-based 1GPa Duplex Stainless TRIP Steel with 60% Ductility by a Reduction of Austenite Stability, Acta Mater., 2011, 59, p 4653–4664. https://doi.org/10.1016/j.actamat.2011.04.011CrossRef

36.

J. Talonen and H. Hänninen, Formation of Shear Bands and Strain-Induced Martensite During Plastic Deformation of Metastable Austenitic Stainless Steels, Acta Mater., 2007, 55, p 6108–6118. https://doi.org/10.1016/j.actamat.2007.07.015CrossRef

37.

D.G. Rodrigues, G.G.B. Maria, N.A.L. Viana, and D.B. Santos, Effect of Low Cold-Rolling Strain on Microstructure, Texture, Phase Transformation, and Mechanical Properties of 2304 Lean Duplex Stainless Steel, Mater. Charact., 2019, 150, p 138–149. https://doi.org/10.1016/j.matchar.2019.02.011CrossRef

38.

A.A. Tiamiyu, A.G. Odeshi, and J.A. Szpunar, Multiple Strengthening Sources and Adiabatic Shear Banding During High Strain-Rate Deformation of AISI, 321 Austenitic Stainless Steel: Effects of Grain Size and Strain Rate, Mater. Sci. Eng. A, 2018, 711, p 233–249. https://doi.org/10.1016/j.msea.2017.11.045CrossRef

39.

N. Li, Y.D. Wang, W.J. Liu, Z.N. An, J.P. Liu, R. Su, J. Li, and P.K. Liaw, In situ x-ray Microdiffraction Study of Deformation-Induced Phase Transformation in 304 Austenitic Stainless Steel, Acta Mater., 2014, 64, p 12–23. https://doi.org/10.1016/j.actamat.2013.11.001CrossRef

40.

A. Bhattacharya, A. Bagdi, and D. Das, Influence of Microstructure on High-stress Abrasive Wear Behaviour of a Microalloyed Steel, Perspect. Sci., 2016, 8, p 614–617. https://doi.org/10.1016/j.pisc.2016.06.036CrossRef

41.

A. Bayram and A. Uğuz, Effect of Microstructure on the Wear Behaviour of a Dual Phase Steel, Materwiss, Werksttech, 2001, 32, p 249–252. https://doi.org/10.1002/1521-4052(200103)32:3<249::AID-MAWE249>3.0.CO;2-OCrossRef

42.

A.P. Modi, Effects of Microstructure and Experimental Parameters on High Stress Abrasive Wear Behaviour of a 0.19 wt.% C Dual Phase Steel, Tribol. Int., 2007, 40, p 490–497. https://doi.org/10.1016/j.triboint.2006.04.013CrossRef

43.

V.S. Sooraj and V. Radhakrishnan, Elastic Impact of Abrasives for Controlled Erosion in Fine Finishing of Surfaces, J. Manuf. Sci. Eng., 2013, 135, p 051019. https://doi.org/10.1115/1.4025338CrossRef

44.

R. Dasgupta, B.K. Prasad, A.K. Jha, O.P. Modi, S. Das, and A.H. Yegneswaran, Effects of Sand Concentration on Slurry Erosion of Steels, Mater. Trans. JIM, 1998, 39, p 1185–1190. https://doi.org/10.2320/matertrans1989.39.1185CrossRef

45.

D. López, J.P. Congote, J.R. Cano, A. Toro, and A.P. Tschiptschin, Effect of Particle Velocity and Impact Angle on the Corrosion-Erosion of AISI, 304 and AISI, 420 Stainless Steels, Wear, 2005, 259, p 118–124. https://doi.org/10.1016/j.wear.2005.02.032CrossRef

Titel: Synergistic Erosion-Corrosion Behavior of AISI 2205 Duplex Stainless Steel Elbows in Potash Brine-Sand Slurry and the Associated Microstructural Changes
verfasst von: Raheem Elemuren
Richard Evitts
Ikechukwuka N. A. Oguocha
Jerzy Szpunar
Glyn Kennell
Regan Gerspacher
A. A. Tiamiyu
Akindele G. Odeshi
Publikationsdatum: 21.10.2020
Verlag: Springer US
Erschienen in: Journal of Materials Engineering and Performance / Ausgabe 11/2020
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI: https://doi.org/10.1007/s11665-020-05195-w

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Graphic Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 11/2020

Mechanical and High-Temperature Tribological Properties of Cr3C2-NiCr/TiN Duplex Coating

Elucidating the Effect of MoS2 on the Mechanical and Tribological Behavior of AA7075/Si3N4 Composite

Effects of Cryogenic Milling on Stress Corrosion Cracking Resistance of AISI 316L Austenitic Stainless Steel

Improvement in Mechanical Properties of a Surface-Carburized Ferrite–Martensite Dual-Phase Steel by Intercritical Annealing

Impact of Pre-formed Martensite on the Electromagnetic Properties and Martensitic Transformation Kinetics of Uniaxially Tensile Loaded 304 Stainless Steel

Performance of Mechanical Joints Prepared from Carbon-Fiber-Reinforced Polymer Nanocomposites under Accelerated Environmental Aging

Premium Partner

Marktübersichten