Skip to main content

2021 | OriginalPaper | Buchkapitel

The Benefits of Deploying the Toyota Kata

verfasst von : Gislayne Vieira Borges, Alexandre Beraldi Santos, Luis Fernando Torres, Messias Borges Silva, Gabriel Nascimento Santos, Robisom Damasceno Calado

Erschienen in: Advances in Production Management Systems. Artificial Intelligence for Sustainable and Resilient Production Systems

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This research aims the identification of the theoretical benefits of Toyota Kata implementation. This analyze was done through a theoretical, combined, descriptive and bibliographic research, carried out through a literature review. To clarify these benefits, improvement kata and coaching kata was described according to the literature review. As this is a literature review of a subject of general implementation, the macro results of this research suggest as benefits, the creation of knowledge and organizational culture having as secondary results the efficiency improving and waste reduction. The results obtained will culminate in operational results such as the increase in the quality of services, growth in production volume, besides the tasks optimization and success in solving problems, which are typical characteristics of Toyota Kata, for involving people and routines, promoting a better engagement. This research showed also, when applied in its essence, Toyota Kata is an effective continuous improvement mechanism within organizations.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Brandl, F.J., Ridolfi, K.S., Reinhart, G.: Can we adopt the Toyota Kata for the (re-)design of business processes in the complex environment of a manufacturing company? Procedia CIRP 93, 838–843 (2020)CrossRef Brandl, F.J., Ridolfi, K.S., Reinhart, G.: Can we adopt the Toyota Kata for the (re-)design of business processes in the complex environment of a manufacturing company? Procedia CIRP 93, 838–843 (2020)CrossRef
2.
Zurück zum Zitat Dinis-Carvalho, J., Ratnayake, R., Stadnicka, D., Sousa, R.M., Isoherranen, J., Kumar, M.: Performance enhancing in the manufacturing industry: an improvement kata application. In: 2016 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM), pp. 1250–1254. IEEE (2016) Dinis-Carvalho, J., Ratnayake, R., Stadnicka, D., Sousa, R.M., Isoherranen, J., Kumar, M.: Performance enhancing in the manufacturing industry: an improvement kata application. In: 2016 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM), pp. 1250–1254. IEEE (2016)
3.
Zurück zum Zitat Ferenhof, H.A., Da Cunha, A.H., Bonamigo, A., Forcellini, F.A.: Toyota Kata as a km solution to the inhibitors of implementing lean service in service companies. VINE J. Inf. Knowl. Manage. Syst. (2018) Ferenhof, H.A., Da Cunha, A.H., Bonamigo, A., Forcellini, F.A.: Toyota Kata as a km solution to the inhibitors of implementing lean service in service companies. VINE J. Inf. Knowl. Manage. Syst. (2018)
4.
Zurück zum Zitat Gil, A.C.: Métodos e técnicas de pesquisa social. atlas. São Paulo (1994) Gil, A.C.: Métodos e técnicas de pesquisa social. atlas. São Paulo (1994)
5.
Zurück zum Zitat Hellström, A., Lifvergren, S., Gustavsson, S.: Transforming a healthcare organization so that it is capable of continual improvement-the integration of improvement knowledge. In: 18th International Annual EurOMA Conference, Cambridge UK (2011) Hellström, A., Lifvergren, S., Gustavsson, S.: Transforming a healthcare organization so that it is capable of continual improvement-the integration of improvement knowledge. In: 18th International Annual EurOMA Conference, Cambridge UK (2011)
6.
Zurück zum Zitat Knol, W.H., Slomp, J., Schouteten, R.L., Lauche, K.: The relative importance of improvement routines for implementing lean practices. Int. J. Oper. Prod. Manage. (2019) Knol, W.H., Slomp, J., Schouteten, R.L., Lauche, K.: The relative importance of improvement routines for implementing lean practices. Int. J. Oper. Prod. Manage. (2019)
7.
Zurück zum Zitat Lakatos, E.M., Marconi, M.d.A.: Metodologia científica. 2ª edição. São Paulo: Atlas (1991) Lakatos, E.M., Marconi, M.d.A.: Metodologia científica. 2ª edição. São Paulo: Atlas (1991)
8.
Zurück zum Zitat Malhotra, N.K.: Pesquisa de marketing: foco na decisão. Pearson Prentice Hall, São Paulo (2011) Malhotra, N.K.: Pesquisa de marketing: foco na decisão. Pearson Prentice Hall, São Paulo (2011)
9.
Zurück zum Zitat Martins, R.A.: Sistemas de medição de desempenho: um modelo para estruturação do uso. 258f. Ph.D. thesis, Tese (Doutorado em Engenharia de Produção)-Escola Politécnica da ... (1999) Martins, R.A.: Sistemas de medição de desempenho: um modelo para estruturação do uso. 258f. Ph.D. thesis, Tese (Doutorado em Engenharia de Produção)-Escola Politécnica da ... (1999)
10.
Zurück zum Zitat Michels, E., Forcellini, F.A., Fumagali, A.E.C.: Opportunities and barriers in the use of toyota kata: a bibliographic analysis. Gepros: Gestão da Produção, Operações e Sistemas 14(5), 262 (2019) Michels, E., Forcellini, F.A., Fumagali, A.E.C.: Opportunities and barriers in the use of toyota kata: a bibliographic analysis. Gepros: Gestão da Produção, Operações e Sistemas 14(5), 262 (2019)
11.
Zurück zum Zitat Moreira, W.: Sistemas de organização do conhecimento: aspectos teóricos, conceituais e metodológicos. Universidade Estadual Paulista (UNESP) (2018) Moreira, W.: Sistemas de organização do conhecimento: aspectos teóricos, conceituais e metodológicos. Universidade Estadual Paulista (UNESP) (2018)
12.
Zurück zum Zitat Nonaka, I., Takeuchi, H.: The Knowledge-Creating Company: How Japanese Companies Create the Dynamics of Innovation. Oxford University Press, Oxford (1995) Nonaka, I., Takeuchi, H.: The Knowledge-Creating Company: How Japanese Companies Create the Dynamics of Innovation. Oxford University Press, Oxford (1995)
13.
Zurück zum Zitat Noviyanti, N.P.A.: The analysis of employee discipline towards competitiveness of local bakery industry in Manado: case study of Kartini bakery and dolphin bakery. Jurnal EMBA: Jurnal Riset Ekonomi, Manajemen, Bisnis dan Akuntansi 6(2) (2018) Noviyanti, N.P.A.: The analysis of employee discipline towards competitiveness of local bakery industry in Manado: case study of Kartini bakery and dolphin bakery. Jurnal EMBA: Jurnal Riset Ekonomi, Manajemen, Bisnis dan Akuntansi 6(2) (2018)
14.
Zurück zum Zitat Ohno, T.: Toyota Production System: Beyond Large-Scale Production. CRC Press, Boca Raton (1988) Ohno, T.: Toyota Production System: Beyond Large-Scale Production. CRC Press, Boca Raton (1988)
15.
Zurück zum Zitat Oliveira, M.S.D., Lozano, J.A., Barbosa, J.R.: The Toyota kata approach for lean product development. In: Transdisciplinary Engineering Methods for Social Innovation of Industry 4.0: Proceedings of the 25th ISPE Inc., International Conference on Transdisciplinary Engineering, 3–6 July 2018, vol. 7, p. 361. IOS Press (2018) Oliveira, M.S.D., Lozano, J.A., Barbosa, J.R.: The Toyota kata approach for lean product development. In: Transdisciplinary Engineering Methods for Social Innovation of Industry 4.0: Proceedings of the 25th ISPE Inc., International Conference on Transdisciplinary Engineering, 3–6 July 2018, vol. 7, p. 361. IOS Press (2018)
16.
Zurück zum Zitat Reverol, J.: Creating an adaptable workforce: using the coaching kata for enhanced environmental performance. Environ. Qual. Manage. 22(2), 19–31 (2012)CrossRef Reverol, J.: Creating an adaptable workforce: using the coaching kata for enhanced environmental performance. Environ. Qual. Manage. 22(2), 19–31 (2012)CrossRef
17.
Zurück zum Zitat Rother, M.: Toyota Kata: Managing People for Improvement, Adaptiveness and Superior Results. McGraw Hill, New York (2009) Rother, M.: Toyota Kata: Managing People for Improvement, Adaptiveness and Superior Results. McGraw Hill, New York (2009)
18.
Zurück zum Zitat Ruy, M.: Aprendizagem organizacional no processo de desenvolvimento de produtos: estudo exploratório em três empresas manufatureiras. Universidade Federal de São Carlos, São Carlos (2002) Ruy, M.: Aprendizagem organizacional no processo de desenvolvimento de produtos: estudo exploratório em três empresas manufatureiras. Universidade Federal de São Carlos, São Carlos (2002)
19.
Zurück zum Zitat Sagalovsky, B.: Organizing for lean: autonomy, recursion and cohesion. Kybernetes (2015) Sagalovsky, B.: Organizing for lean: autonomy, recursion and cohesion. Kybernetes (2015)
20.
Zurück zum Zitat Soltero, C., Boutier, P.: The 7 Kata: Toyota Kata, TWI, and Lean Training. Productivity Press (2019) Soltero, C., Boutier, P.: The 7 Kata: Toyota Kata, TWI, and Lean Training. Productivity Press (2019)
21.
Zurück zum Zitat Toivonen, T.: Continuous innovation-combining Toyota kata and TRIZ for sustained innovation. Procedia Eng. 131, 963–974 (2015)CrossRef Toivonen, T.: Continuous innovation-combining Toyota kata and TRIZ for sustained innovation. Procedia Eng. 131, 963–974 (2015)CrossRef
22.
Zurück zum Zitat Torres, L.F.: Proposição de um método de treinamento da filosofia lean voltado ao nível operacional de empresas de autopeças. Universidade Estadual de Campinas, Campinas (2020) Torres, L.F.: Proposição de um método de treinamento da filosofia lean voltado ao nível operacional de empresas de autopeças. Universidade Estadual de Campinas, Campinas (2020)
23.
Zurück zum Zitat Walley, P.: Designing the accident and emergency system: lessons from manufacturing. Emerg. Med. J. 20(2), 126–130 (2003)CrossRef Walley, P.: Designing the accident and emergency system: lessons from manufacturing. Emerg. Med. J. 20(2), 126–130 (2003)CrossRef
24.
Zurück zum Zitat Yin, R.K.: Estudo de caso: planejamento e métodos. 4\(^{\rm {a}}\) edição. Bookman, Porto Alegre (2001) Yin, R.K.: Estudo de caso: planejamento e métodos. 4\(^{\rm {a}}\) edição. Bookman, Porto Alegre (2001)
Metadaten
Titel
The Benefits of Deploying the Toyota Kata
verfasst von
Gislayne Vieira Borges
Alexandre Beraldi Santos
Luis Fernando Torres
Messias Borges Silva
Gabriel Nascimento Santos
Robisom Damasceno Calado
Copyright-Jahr
2021
DOI
https://doi.org/10.1007/978-3-030-85902-2_35

Premium Partner