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The International Journal of Advanced Manufacturing Technology

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09.09.2020 | ORIGINAL ARTICLE

The influence of self-lubricating coating during incremental sheet forming of TA1 sheet

verfasst von: Changxu Xu, Yanle Li, Zijian Wang, Zinan Cheng, Fuyuan Liu

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 9-10/2020

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Abstract

Incremental sheet forming (ISF) is an advanced sheet forming process featured with great flexibility, enhanced formability, and high efficiency especially for small batch production. However, the poor surface finish and the large forming load are the main shortages of ISF, especially for the difficult-to-form materials such as titanium sheets. In the present work, a self-lubricating coating was successfully prepared on pure titanium substrates by the atmospheric plasma spraying (APS) process before the forming process for improving the lubrication condition. It was found that the friction is significantly reduced during the forming process when using the self-lubricating coating compared with that with traditional mineral oil as the lubricant. In addition, the wear rate suggests that components’ surface has self-lubrication coating after forming due to excellent wear resistance of the coating. Furthermore, a better external surface quality can be obtained when the friction resistance is lower since the friction plays a crucial role in material deformation. The tensile test suggests that the effect of heating on sheet mechanical properties is opposite to coating on that. Finally, the effects of coating on mechanical properties of the TA1 sheet were investigated and the appropriate parameters for spraying the self-lubricating coating were determined. The present work provides a novel method for enhancing the product quality in ISF through lubrication condition improvement.

Vorheriger Artikel Machine learning and optimization for production rescheduling in Industry 4.0

Nächster Artikel Development of Stellite 1 hardfacing procedure for crack-free SS 304 stainless steel orifice plate

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Titel: The influence of self-lubricating coating during incremental sheet forming of TA1 sheet
verfasst von: Changxu Xu
Yanle Li
Zijian Wang
Zinan Cheng
Fuyuan Liu
Publikationsdatum: 09.09.2020
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 9-10/2020
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-020-06013-2

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