The Microstructure Evolution and Deformation Behavior of AZ80 During Gradient Increment Cyclic Loading

Cyclic loading–unloading uniaxial tension experiments were conducted at temperatures ranging between 293 K and 623 K and a strain rate of 10⁻³ s⁻¹ to study the cyclic accumulated plastic deformation (CAP) behavior of extruded AZ80. The 673 K/4-h heat treatment to the as-extruded AZ80 led to a noticeable decrease in yield strength which was associated with both dissolution of the β-Mg₁₇Al₁₂ phase and growth of the matrix grain size. The critical number of cycles needed to soften the material (N_c) decreased from 5 to 4 when the cyclic strain amplitude (ε_a) increased from 3.3 to 5.0 pct for the as-extruded AZ80. The average cyclic hardening rate (Θ) increased from 11 to 23 MPa/cycle after heat treatment, and this was attributed to the more pronounced twinning process in the coarse-grained microstructure. During the 293 K to 473 K CAP deformation, the increasing accumulated cyclic tension strain may have accelerated the propagation of secondary twinning leading to the Lüders-like post-yield softening. Twinning was prevalent at low temperature (293 K to 473 K) in the ε_a = 3.0 pct CAP deformation for the heat-treated alloy, and twin-assisted precipitation occurred during the 523 K CAP deformation, which implied that the high diffusivity in the twin boundary accelerated the heterogeneous nucleation of precipitates. The preferred cracking locations changed from twin boundaries to grain boundaries when the CAP deformation temperature increased from 473 K to 523 K. As for the 623 K CAP deformation, cavities initiated at the grain boundaries, and the volume fraction of the cracks/cavities increased from 0.01 to 0.05 with increasing temperature.