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The International Journal of Advanced Manufacturing Technology
Erschienen in: The International Journal of Advanced Manufacturing Technology 5-6/2019

05.11.2019 | ORIGINAL ARTICLE

Thermo-electrical coupling simulation of powder mixed EDM SiC/Al functionally graded materials

verfasst von: L. Tang, Y. Ji, L. Ren, K. G. Zhai, T. Q. Huang, Q. M. Fan, J. J. Zhang, J. Liu

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 5-6/2019

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Abstract

In order to solve the problem of low efficiency and poor surface quality, the method of powder mixed electrical discharge machining (PMEDM) was proposed for machining SiC/Al functionally graded materials (FGM). The thermo-electrical coupling simulation model was established. Based on the results of single-pulse discharge simulation, PMEDM material removal mechanism was researched. At the same time, the continuous multi-pulse EDM discharge dynamic simulation was studied. The position and the size of discharge crater and material removal rate (MRR) researched were discussed. Using PMEDM SiC/Al FGM, the crater depth is shallower and the radius is larger than traditional EDM. Under the condition of 5-wt% SiC/Al FGM, peak current 14 A, powder concentration 4 g/L, pulse width 175 μs, and pulse interval 75 μs, the maximum MRR error between simulation and experiment is 5.81%, and the minimum error is 4.13%. Compared with the traditional EDM, the efficiency of PMEDM is improved by 16.34%, and the surface roughness is reduced by 29.42%.
Vorheriger Artikel Study on the fabrication of micro-textured end face in one-dimensional ultrasonic vibration–assisted turning
Nächster Artikel Optimizing boundary conditions for thermal analysis of the spindle system using dynamic metamodel assisted differential evolution method

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Metadaten
Titel
Thermo-electrical coupling simulation of powder mixed EDM SiC/Al functionally graded materials
verfasst von
L. Tang
Y. Ji
L. Ren
K. G. Zhai
T. Q. Huang
Q. M. Fan
J. J. Zhang
J. Liu
Publikationsdatum
05.11.2019
Verlag
Springer London
Erschienen in
The International Journal of Advanced Manufacturing Technology / Ausgabe 5-6/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04445-z

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