Skip to main content
Fachgebiete
Automobil + Motoren Bauwesen + Immobilien Business IT + Informatik Elektrotechnik + Elektronik Energie + Nachhaltigkeit Finance + Banking Management + Führung Marketing + Vertrieb Maschinenbau + Werkstoffe Versicherung + Risiko
DE
EN
Bücher
Zeitschriften
Themenseiten
Organisationspsychologie Projektmanagement Marketing Smart Manufacturing
Weitere Formate
Podcasts Webinare Technik Webinare Wirtschaft Kongresse Veranstaltungskalender Awards
Jetzt Einzelzugang starten
Zugang für Unternehmen
Referenzkunden
SLX-Digitalkonferenz: Zukunftswerkstatt 2024

Mehr Umsatz mit Top-Kontakten

Am 7. Mai erfahren Sie, wie Vertriebsteams Leadgenerierung, Leadnurturing und Leadstrategien effizient steuern können.
Erweiterte Suche
Anmelden
nach oben
Journal of Materials Engineering and Performance
Erschienen in: Journal of Materials Engineering and Performance 10/2020

18.09.2020

Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining

verfasst von: Sanjay Sundriyal, Jitender Yadav, R. S. Walia, Vipin, Rajesh Kumar

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 10/2020

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Electrical discharge machining (EDM) is a non-conventional method of machining hard materials with intricate shapes. Near-dry electric discharge machining (ND-EDM) is an advanced method of EDM which is eco-friendly and is more efficient in terms of material removal rate (MRR) than traditional EDM. In this research, an approach has been made to perform a new electrical discharge machining operation on EN-31 steel which utilizes metallic powder as an additive along with a gaseous dielectric (for example air) in ND-EDM. This advanced method of machining is known as powder mixed near-dry EDM. This study involves modeling for output process parameter—Material Removal Rate. The mathematical model was developed using the approach of Gaussian heat distribution. FEM modeling was done on ANSYS WORKBENCH 16.0 module. The experiments were performed and comparative study was done between the results obtained by modeling and experiments. The maximum experimental MRR was 7.68 mm3/min, and the error percentage between experimental, mathematical and FEM was under 30%. It was concluded that the modeling was done successfully and results obtained do comply with the methodology of the research.
Vorheriger Artikel Electrochemical Behavior of Cobalt Oxide/Boron-Incorporated Reduced Graphene Oxide Nanocomposite Electrode for Supercapacitor Applications
Nächster Artikel Numerical Investigation on Molten Pool Dynamics and Defect Formation in Electron Beam Welding of Aluminum Alloy

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Jetzt informieren
Literatur
1.
J.B. Patel, R.S. Darji, and M. Dalai, Powder mixed edm for improvement of mrr and surface finish: a review, Int. J. Recent Sci. Res., 2018, 9(3), p 25218–25226
2.
Y. Shen, Y. Liu, W. Sun, Y. Zhang, H. Dong, C. Zheng, and R. Ji, High-speed near dry electrical discharge machining, J. Mater. Process. Technol., 2016, 233, p 9–18CrossRef
3.
S.Z. Chavoshi and X. Luo, Hybrid micro-machining processes: a review, Precis. Eng., 2015, 41, p 1–23CrossRef
4.
S. Chakraborty, V. Dey, and S.K. Ghosh, A review on the use of dielectric fluids and their effects in electrical discharge machining characteristics, Precis. Eng., 2015, 40, p 1–6CrossRef
5.
H. Marashi, D.M. Jafarlou, A.A. Sarhan, and M. Hamdi, State of the art in powder mixed dielectric for EDM applications, Precis. Eng., 2016, 46, p 11–33CrossRef
6.
M.P. Jahan. Micro-electrical discharge machining, in Non-traditional Machining Processes, Springer, London, pp. 111–151 (2013)
7.
J. Singh, R.S. Walia, P.S. Satsangi, and V.P. Singh, Hybrid electric discharge machining process with continuous and discontinuous ultrasonic vibrations on workpiece, Int. J. Mech. Syst. Eng., 2012, 2(1), p 22–33
8.
K. Oßwald, S. Schneider, L. Hensgen, A. Klink, and F. Klocke, Experimental investigation of energy distribution in continuous sinking EDM, CIRP J. Manufact. Sci. Technol., 2017, 19, p 36–43CrossRef
9.
H.K. Kansal, S. Singh, and P. Kumar, Numerical simulation of powder mixed electric discharge machining (PMEDM) using finite element method, Math. Comput. Model., 2008, 47(11–12), p 1217–1237CrossRef
10.
H.R.F. Shahri, R. Mahdavinejad, M. Ashjaee, and A. Abdullah, A comparative investigation on temperature distribution in electric discharge machining process through analytical, numerical and experimental methods, Int. J. Mach. Tools Manuf, 2017, 114, p 35–53CrossRef
11.
S. Assarzadeh and M. Ghoreishi, Electro-thermal-based finite element simulation and experimental validation of material removal in static gap single-spark die-sinking electro-discharge machining process, Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf., 2017, 231(1), p 28–47CrossRef
12.
V.S. Jatti and S. Bagane, Thermo-electric modelling, simulation and experimental validation of powder mixed electric discharge machining (PMEDM) of BeCu alloys, Alexandria Eng. J., 2017, 57(2), p 643–653CrossRef
13.
Y. Zhao, M. Kunieda, and K. Abe, EDM mechanism of single crystal SiC with respect to thermal, mechanical and chemical aspects, J. Mater. Process. Technol., 2016, 236, p 138–147CrossRef
14.
E. Weingärtner, F. Kuster, and K. Wegener, Modeling and simulation of electrical discharge machining, Procedia Cirp, 2012, 2, p 74–78CrossRef
15.
H. Singh, Experimental study of distribution of energy during EDM process for utilization in thermal models, Int. J. Heat Mass Transf., 2012, 55(19–20), p 5053–5064CrossRef
16.
S.H. Yeo, W. Kurnia, and P.C. Tan, Critical assessment and numerical comparison of electro-thermal models in EDM, J. Mater. Process. Technol., 2008, 203(1–3), p 241–251CrossRef
17.
H.P. Schulze, R. Herms, H. Juhr, W. Schaetzing, and G. Wollenberg, Comparison of measured and simulated crater morphology for EDM, J. Mater. Process. Technol., 2004, 149(1–3), p 316–322CrossRef
18.
J. Marafona and J.A.G. Chousal, A finite element model of EDM based on the Joule effect, Int. J. Mach. Tools Manuf, 2006, 46(6), p 595–602CrossRef
19.
R. Snoyes and F. VanDijck, Investigations of EDM operations by means of thermo mathematical models, Ann. CIRP, 1971, 20(1), p 35
20.
F.S. Van Dijck and W.L. Dutre, Heat conduction model for the calculation of the volume of molten metal in electric discharges, J. Phys. D Appl. Phys., 1974, 7(6), p 899CrossRef
21.
J.V. Beck, Large time solutions for temperatures in a semi-infinite body with a disk heat source, Int. J. Heat Mass Transf., 1981, 24(1), p 155–164CrossRef
22.
J.F. Liu and Y.B. Guo, Thermal modeling of EDM with progression of massive random electrical discharges, Procedia Manuf., 2016, 5, p 495–507CrossRef
23.
A. Tlili, F. Ghanem, and N.B. Salah, A contribution in EDM simulation field, Int. J. Adv. Manuf. Technol., 2015, 79(5–8), p 921–935CrossRef
24.
S.N. Joshi and S.S. Pande, Thermo-physical modeling of die-sinking EDM process, J. Manuf. Process., 2010, 12(1), p 45–56CrossRef
25.
M.H. Kalajahi, S.R. Ahmadi, and S.N.B. Oliaei, Experimental and finite element analysis of EDM process and investigation of material removal rate by response surface methodology, Int. J. Adv. Manuf. Technol., 2013, 69(1–4), p 687–704CrossRef
26.
S.T. Jilani and P.C. Pandey, Analysis and modelling of EDM parameters, Precis. Eng., 1982, 4(4), p 215–221CrossRef
27.
S. Kumar, S. Grover, and R.S. Walia, Analyzing and modeling the performance index of ultrasonic vibration assisted EDM using graph theory and matrix approach, Int. J. Interactive Des. Manuf. (IJIDeM), 2018, 12(1), p 225–242CrossRef
28.
A. Erden and S. Bilgin. Role of impurities in electric discharge machining, in Proceedings of the Twenty-First International Machine Tool Design and Research Conference, Palgrave, London, pp. 345–350 (1981)
29.
S. Kumar, S. Grover, and R.S. Walia, Effect of hybrid wire EDM conditions on generation of residual stresses in machining of HCHCr D2 tool steel under ultrasonic vibration, Int. J. Interactive Des. Manuf. (IJIDeM), 2018, 12, p 1–19CrossRef
30.
S. Sundriyal, Vipin, and R.S. Walia, Near dry and powder mixed near dry electric discharge machining, Int. J. Eng. Adv. Technol., 2019, 9(1), p 2021–2025CrossRef
31.
S. Sundriyal, R.S. Walia, Vipin, and M. Tyagi, Investigation on surface finish in powder mixed near dry electric discharge machining method. Materials Today: Proceedings (2019).
32.
S. Sundriyal, Vipin, and R.S. Walia, Experimental investigation on micro-hardness of EN-31 Die steel in powder mixed near dry electric discharge machining method, Strojniski vestnik – J. Mech. Eng., 2020, 66(3), p 184–192CrossRef
33.
S. Sundriyal, S. Vipin, and R.S. Walia, Study on the influence of metallic powder in near-dry electric discharge machining, Strojniski vestnik – J. Mech. Eng., 2020, 66(4), p 243–253CrossRef
34.
S. Sundriyal, R.S. Walia, and Vipin. Powder mixed near dry electric discharge machining parameter optimization for tool wear rate. Advances in Unconventional Machining and Composites, Springer Nature Singapore Pte Ltd (2020)
35.
36.
37.
M.R. Patel, M.A. Barrufet, P.T. Eubank, and D.D. DiBitonto, Theoretical models of the electrical discharge machining process II, The anode erosion model, J. Appl. Phys., 1989, 66(9), p 4104–4111CrossRef
38.
R. Bhattacharya, V.K. Jain, and P.S. Ghoshdastidar, Numerical simulation of thermal erosion in EDM process, J.-Inst. Eng. India Part PE Prod. Eng. Div., 1996, 77, p 13–19
39.
V.K. Jain, Advanced Machining Processes, Allied Publishers, New Delhi, 2009
40.
A. Erden and B. Kaftanoglu. Heat transfer modelling of electric discharge machining, in Proceedings of the Twenty-First International Machine Tool Design and Research Conference, Palgrave, London, pp. 351–358 (1981)
41.
P. Madhu, V.K. Jain, T. Sundararajan, and K.P. Rajurkar, Finite element analysis of EDM process, Proc. Adv. Mater. (UK), 1991, 1(3), p 161–173
42.
C.C. Marty, Investigation of surface temperature in electro-discharge machining, J. Eng. Ind., 1977, 99(3), p 682–684CrossRef
43.
D.D. DiBitonto, P.T. Eubank, M.R. Patel, and M.A. Barrufet, Theoretical models of the electrical discharge machining process. I. A simple cathode erosion model, J. Appl. Phys., 1989, 66(9), p 4095–4103CrossRef
44.
B. Ekmekci, A. Tekkaya, and A. Erden, A semi empirical approach for residual stresses in electrical discharge machining, Int. J. Mach. Tool Manuf., 2006, 46, p 858–868CrossRef
45.
H.K. Kansal, S. Singh, and P. Kumar, Parametric optimization of powder mixed electric discharge machining by response surface methodology, J. Mater. Process. Technol., 2005, 169, p 427–436CrossRef
Metadaten
Titel
Thermophysical-Based Modeling of Material Removal in Powder Mixed Near-Dry Electric Discharge Machining
verfasst von
Sanjay Sundriyal
Jitender Yadav
R. S. Walia
Vipin
Rajesh Kumar
Publikationsdatum
18.09.2020
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 10/2020
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-020-05110-3

Weitere Artikel der Ausgabe 10/2020

Journal of Materials Engineering and Performance 10/2020 Zur Ausgabe

OriginalPaper

Effect of Heat Treatment Process on Microstructure and Crystallography of 20CrMnTiH Spur Bevel Gear

OriginalPaper

The Effect of Post-weld Heat Treatment on the Corrosion Behavior of Different Weld Zones of Titanium Ti-6Al-4V Alloy by Friction Stir Welding

OriginalPaper

Dynamic Mechanical Behavior and Constitutive Models of S890 High-Strength Steel at Intermediate and High Strain Rates

OriginalPaper

High-Temperature Oxidation Behavior of Al-Modified Boronized Coating Prepared on Ti-6Al-4V by Thermal Diffusion

OriginalPaper

Effect of Hot Deformation Parameters on Grain Refinement of an As-Cast Ni-Based Superalloy

Editorial

Editorial Transitions for Journal of Materials Engineering and Performance

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Zur Marktübersicht
    Bildnachweise