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2025 | OriginalPaper | Buchkapitel

12. Total Productive Maintenance (TPM)

verfasst von : Jorge Meza Jiménez, Héctor Eduardo Cárdenas Velasco, Miguel Escamilla López, Joel Quintana Alvarado

Erschienen in: Lean Manufacturing in Latin America

Verlag: Springer Nature Switzerland

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Abstract

The successful implementation of Total Productive Maintenance (TPM) in a logistics company hinges on the active participation of logistics personnel. This can be a crucial catalyst for improving operational efficiency and maximizing productivity in managing tractor-trailer fleets, warehouses, and logistics processes. By applying TPM principles in this environment, the company can experience significant benefits, such as maintenance and availability of truck fleets, efficient maintenance, or adequate PM programs with autonomous maintenance activities in truck inspection and repair of minor failures, adequate participation in training programs for personnel, inventory management, cost reduction and efficient warehouse management. This chapter describes the concepts, evolution, benefits, barriers, and implementation process of TPM in the industry. It also includes a comprehensive literature review, highlighting the primary documents published, the authors who have been pioneers in this topic, and the scientific journals that publish it. Finally, a compelling case study is presented, offering a tangible glimpse into the advantages of implementing TQM in a company.

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Literatur
Zurück zum Zitat Badli Shah MY (2012) Total productive maintenance: a study of Malaysian automotive SMEs. In: Korsunsky AM, Gelman L, Hunter A, Ao SI, Hukins DW (eds), Lecture Notes in Engineering and Computer Science, 2012. Newswood Limited, pp 1460–1464 Badli Shah MY (2012) Total productive maintenance: a study of Malaysian automotive SMEs. In: Korsunsky AM, Gelman L, Hunter A, Ao SI, Hukins DW (eds), Lecture Notes in Engineering and Computer Science, 2012. Newswood Limited, pp 1460–1464
Zurück zum Zitat Ferrua-Breña G, Rivas-Marcatoma F, Raymundo C (2022) Lean maintenance management model, based on TPM and 5S to increase the availability of machines in the plastics industry. In: 5th International virtual conference on human interaction and emerging technologies, IHIET 2021 and 6th International Conference on Human Interaction and Emerging Technologies: Future Systems, IHIET-FS 2021, vol 319. Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-030-85540-6_53 Ferrua-Breña G, Rivas-Marcatoma F, Raymundo C (2022) Lean maintenance management model, based on TPM and 5S to increase the availability of machines in the plastics industry. In: 5th International virtual conference on human interaction and emerging technologies, IHIET 2021 and 6th International Conference on Human Interaction and Emerging Technologies: Future Systems, IHIET-FS 2021, vol 319. Springer Science and Business Media Deutschland GmbH. https://​doi.​org/​10.​1007/​978-3-030-85540-6_​53
Zurück zum Zitat Madanhire I, Mbohwa C Implementing successful total productive maintenance (TPM) in a manufacturing plant. In: Ao SI, Gelman L, Gelman L et al. (eds) Lecture Notes in Engineering and Computer Science, 2015. Newswood Limited, pp 796–801 Madanhire I, Mbohwa C Implementing successful total productive maintenance (TPM) in a manufacturing plant. In: Ao SI, Gelman L, Gelman L et al. (eds) Lecture Notes in Engineering and Computer Science, 2015. Newswood Limited, pp 796–801
Zurück zum Zitat Nakajima S, Portland OR (1989) TPM development program: implementing total productive maintenance. Productivity Press, Protland, OR Nakajima S, Portland OR (1989) TPM development program: implementing total productive maintenance. Productivity Press, Protland, OR
Zurück zum Zitat Piesik JM (2005) Quality and productivity improvement by implementation of total productive maintenance system. In: Advances in safety and reliability—proceedings of the european safety and reliability conference, ESREL 2005, 2005. pp 1547–1552 Piesik JM (2005) Quality and productivity improvement by implementation of total productive maintenance system. In: Advances in safety and reliability—proceedings of the european safety and reliability conference, ESREL 2005, 2005. pp 1547–1552
Zurück zum Zitat Prabowo HA, Hilmy I, Triblas Adesta EY (2020) Total productive maintenance implementation's barriers and enablers in indonesian manufacturing companies. In: 2020 Advances in Science and Engineering Technology International Conferences, ASET 2020, 2020. Institute of Electrical and Electronics Engineers Inc. https://doi.org/10.1109/ASET48392.2020.9118224 Prabowo HA, Hilmy I, Triblas Adesta EY (2020) Total productive maintenance implementation's barriers and enablers in indonesian manufacturing companies. In: 2020 Advances in Science and Engineering Technology International Conferences, ASET 2020, 2020. Institute of Electrical and Electronics Engineers Inc. https://​doi.​org/​10.​1109/​ASET48392.​2020.​9118224
Zurück zum Zitat Purwanto C, Jaqin C (2021) Improving curing process productivity in the tire industry using OEE, TPM and FMEA methods. In: 11th Annual International Conference on Industrial Engineering and Operations Management, IEOM 2021, 2021. IEOM Society, pp 6709–6715 Purwanto C, Jaqin C (2021) Improving curing process productivity in the tire industry using OEE, TPM and FMEA methods. In: 11th Annual International Conference on Industrial Engineering and Operations Management, IEOM 2021, 2021. IEOM Society, pp 6709–6715
Zurück zum Zitat Rahman CML (2015) Assessment of total productive maintenance implementation in a semiautomated manufacturing company through downtime and mean downtime analysis. In: IEOM 2015—5th International Conference on Industrial Engineering and Operations Management, Proceeding. Institute of Electrical and Electronics Engineers Inc. https://doi.org/10.1109/IEOM.2015.7093762 Rahman CML (2015) Assessment of total productive maintenance implementation in a semiautomated manufacturing company through downtime and mean downtime analysis. In: IEOM 2015—5th International Conference on Industrial Engineering and Operations Management, Proceeding. Institute of Electrical and Electronics Engineers Inc. https://​doi.​org/​10.​1109/​IEOM.​2015.​7093762
Zurück zum Zitat Robinson CJ, Ginder AP (1995) Implementing TPM: The North American Experience. Portland, OR. Robinson CJ, Ginder AP (1995) Implementing TPM: The North American Experience. Portland, OR.
Zurück zum Zitat Sekine K, Arai K (1998) TPM for the lean factory-innovative methods and worksheets for equipment management. Productivity Press, Portland, OR Sekine K, Arai K (1998) TPM for the lean factory-innovative methods and worksheets for equipment management. Productivity Press, Portland, OR
Zurück zum Zitat Tortorella GL, Saurin TA, Fogliatto FS, Tlapa Mendoza D, Moyano-Fuentes J, Gaiardelli P, Seyedghorban Z, Vassolo R, Cawley Vergara AFM, Sunder M V, Sreedharan VR, Sena SA, Forstner FF, Macias de Anda E (2022) Digitalization of maintenance: exploratory study on the adoption of Industry 4.0 technologies and total productive maintenance practices. Prod Plan Control. https://doi.org/10.1080/09537287.2022.2083996 Tortorella GL, Saurin TA, Fogliatto FS, Tlapa Mendoza D, Moyano-Fuentes J, Gaiardelli P, Seyedghorban Z, Vassolo R, Cawley Vergara AFM, Sunder M V, Sreedharan VR, Sena SA, Forstner FF, Macias de Anda E (2022) Digitalization of maintenance: exploratory study on the adoption of Industry 4.0 technologies and total productive maintenance practices. Prod Plan Control. https://​doi.​org/​10.​1080/​09537287.​2022.​2083996
Zurück zum Zitat Turbide DA (1995) Japan’s new advantage: total productive maintenance. Qual Prog 28(3):121–123 Turbide DA (1995) Japan’s new advantage: total productive maintenance. Qual Prog 28(3):121–123
Zurück zum Zitat van Veen K, Staman EJ (1995) To what extend will ISO-9000 contribute to the company’s own competition power? MB Prod 61(1–2):38–41 van Veen K, Staman EJ (1995) To what extend will ISO-9000 contribute to the company’s own competition power? MB Prod 61(1–2):38–41
Zurück zum Zitat Werkema C (2012) Capítulo 9—TPM—Total Productive Maintenance. In: Lean Seis Sigma (Segunda Edição). Elsevier Editora Ltda., pp 80–85. Werkema C (2012) Capítulo 9—TPM—Total Productive Maintenance. In: Lean Seis Sigma (Segunda Edição). Elsevier Editora Ltda., pp 80–85.
Zurück zum Zitat Wickramarachchi HR, Sandanayake YG, Ekanayake BJ (2018) Total quality management implementation in Sri Lankan construction industry : A study of small and medium sized enterprises. In: 4th International Multidisciplinary Moratuwa Engineering Research Conference, MERCon 2018. Institute of Electrical and Electronics Engineers Inc., pp 19–24. https://doi.org/10.1109/MERCon.2018.8421946 Wickramarachchi HR, Sandanayake YG, Ekanayake BJ (2018) Total quality management implementation in Sri Lankan construction industry : A study of small and medium sized enterprises. In: 4th International Multidisciplinary Moratuwa Engineering Research Conference, MERCon 2018. Institute of Electrical and Electronics Engineers Inc., pp 19–24. https://​doi.​org/​10.​1109/​MERCon.​2018.​8421946
Zurück zum Zitat Woldesilassie TL, Ivatury VMK (2020) Critical success variables influencing implementation of total productive maintenance. Int J Emerg Technol 11(3):942–947 Woldesilassie TL, Ivatury VMK (2020) Critical success variables influencing implementation of total productive maintenance. Int J Emerg Technol 11(3):942–947
Metadaten
Titel
Total Productive Maintenance (TPM)
verfasst von
Jorge Meza Jiménez
Héctor Eduardo Cárdenas Velasco
Miguel Escamilla López
Joel Quintana Alvarado
Copyright-Jahr
2025
DOI
https://doi.org/10.1007/978-3-031-70984-5_12

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