nach oben

Erschienen in:

2013 | OriginalPaper | Buchkapitel

24. Tribology in Metal Forming

verfasst von : Pradeep L. Menezes, Carlton J. Reeves, Satish V. Kailas, Michael R. Lovell

Erschienen in: Tribology for Scientists and Engineers

Verlag: Springer New York

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The ability to produce a variety of shapes from a block of metal at high rates of production has been one of the real technological advances of the current century. This transition from hand-forming operations to mass-production methods has been an important factor in the great improvement in the standard of living, which occurred during the period. With these forming processes, it is possible to mechanically deform metal into a final shape with minimal material removal. The use of metal forming processes is widely spread over many different industries. In metal forming processes, friction forces between metal and forming tools play an important role because of their influence on the process performance and on the final product properties. In many instances, this frictional behavior is often taken into account by using a constant coefficient of friction in the simulation of metal forming processes. Several different types of instruments are constructed to measure the coefficient of friction for different materials. In this chapter, the fundamental concept of forming processes and the influence of friction in metal forming are discussed. A case study on the influence of friction based on surface texture during metal forming is also presented.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Vorheriges Kapitel Tribology in Chemical–Mechanical Planarization

Nächstes Kapitel Tribology in Machine Components

Nur mit Berechtigung zugänglich

Valberg HS (2010) Applied metal forming: including FEM analysis. Cambridge University Press, New York, NYCrossRef

Kumar S (2008) Technology of metal forming processes. Prentice-Hall India Private Limited, New Delhi

Pater Z, Tomczak J, Bartnicki JÇ, Lovell MR, Menezes PL (2013) Experimental and numerical analysis of helical-wedge rolling process for producing steel balls. Int J Mach Tool Manuf 67:1–7CrossRef

Dieter GE (1986) Mechanical metallurgy. McGraw-Hill Science, New York

Lange K (1985) Handbook of metal forming. McGraw-Hill, New York

Davim JP (2011) Tribology for engineers: a practical guide. Woodhead Publishing, Cambridge, UKCrossRef

Kobayashi S, Oh S-I, Altan T (1989) Metal forming and the finite-element method. Oxford University Press, Oxford

Menezes PL, Kishore K, Kailas SV (2006) Studies on friction and transfer layer using inclined scratch. Tribology International 39(2):175–183CrossRef

Menezes PL, Kishore, Kailas SV (2006) Effect of roughness parameter and grinding angle on coefficient of friction when sliding of Al-Mg alloy over EN8 steel. Journal of Tribology 128(Compendex):697–704CrossRef

10.

Menezes PL, Kishore, Kailas SV (2009) Influence of inclination angle of plate on friction, stick-slip and transfer layer—a study of magnesium pin sliding against steel plate. Wear 267(1–4):476–484CrossRef

11.

Reeves CJ, Jen T-C, Menezes PL, Lovell MR (2013) The size effect of boron nitride particles on the tribological performance of biolubricants for energy conservation and sustainability. Tribol Lett 51(3):437–452CrossRef

12.

Menezes PL, Kailas, Kishore SV, Lovell MR (2011) Response of materials during sliding on various surface textures. J Mater Eng Perform 20(8):1438–1446CrossRef

13.

Menezes PL, Kishore, Kailas SV, Lovell MR (2011) Role of surface texture, roughness, and hardness on friction during unidirectional sliding. Tribology Lett 41(Compendex):1–15CrossRef

14.

Menezes PL, Kishore, Kishore SV, Lovell MR (2011) Friction and transfer layer formation in polymer–steel tribo-system: role of surface texture and roughness parameters. Wear 271(9–10):2213–2221CrossRef

15.

Menezes PL, Kishore, Kishore SV, Lovell MR (2009) Studies on friction and formation of transfer layer in HCP metals. J Tribol Trans ASME 131(3)

16.

Menezes PL, Kishore, Kailas SV (2006) Chapter 14 Studies on friction and transfer layer using inclined scratch. In: Sujeet S (ed.) Tribology and interface engineering series. Elsevier. pp. 262–279

17.

Schey JA, Mysliwy REM (1977) The effect of die surface finish on lubrication in ring upsetting. Second European Tribology Congress, Euro Trib’77

18.

Geiger M, Engel U, Niederkom S, Pfestorf M (1995) Experimental investigation of contact phenomena in cold forging. ICFG plenary meeting. Denmark

19.

Wagner S (2001) Optimizing friction between die and sheet metal. Proc. in proceedings of global symposium on innovations in materials, processing and manufacturing. pp. 245–267

20.

Bello DO, Walton S (1987) Surface topography and lubrication in sheet-metal forming. Tribol Int 20(2):59–65CrossRef

21.

Schedin E (1994) Galling mechanisms in sheet forming operations. Wear 179(1/2):123CrossRef

22.

Rasp W, Wichern CM (2002) Effects of surface-topography directionality and lubrication condition on frictional behaviour during plastic deformation. J Mater Process Technol 125(1):379CrossRef

23.

Saha PK, Wilsona WRD, Timsitb RS (1996) Influence of surface topography on the frictional characteristics of 3104 aluminum alloy sheet. Wear 197(1–2):123CrossRef

24.

Lakshmipathy R, Sagar R (1992) Effect of die surface topography on die-work interfacial friction in open die forging. Int J Mach Tool Manuf 32(5):685–693CrossRef

25.

Malayappan S, Narayanasamy R (2004) An experimental analysis of upset forging of aluminium cylindrical billets considering the dissimilar frictional conditions at flat die surfaces. Int J Adv Manuf Technol 23(9–10):636–643CrossRef

26.

Määttä A, Vuoristo P, Mäntylä T (2001) Friction and adhesion of stainless steel strip against tool steels in unlubricated sliding with high contact load. Tribol Int 34(11):779–786CrossRef

27.

Staph H, Ku P, Carper H (1973) Effect of surface roughness and surface texture on scuffing. Mech Mach Theory 8(2):197–208CrossRef

28.

Koura MM (1980) The effect of surface texture on friction mechanisms. Wear 63(1):1–12CrossRef

29.

Costa HL, Hutchings IM (2009) Effects of die surface patterning on lubrication in strip drawing. J Mater Process Technol 209(3):1175–1180CrossRef

30.

Hu ZM, Dean TA (2000) A study of surface topography, friction and lubricants in metalforming. Int J Mach Tool Manuf 40(11):1637–1649CrossRef

31.

Wakuda M, Yamauchi Y, Kanzaki S, Yasuda Y (2003) Effect of surface texturing on friction reduction between ceramic and steel materials under lubricated sliding contact. Wear 254(3–4):356–363CrossRef

32.

Xie Y, Williams JA (1996) The prediction of friction and wear when a soft surface slides against a harder rough surface. Wear 196(1/2):21–34CrossRef

33.

Menezes PL, Kishore, Kailas SV (2006) Effect of directionality of unidirectional grinding marks on friction and transfer layer formation of Mg on steel using inclined scratch test. Mater Sci Eng A 429(1–2):149–160CrossRef

34.

Menezes PL, Kishore, Kailas SV (2008) On the effect of surface texture on friction and transfer layer formation—a study using Al and steel pair. Wear 265(11–12):1655–1669CrossRef

35.

Menezes PL, Kishore, Kailas SV, Lovell MR (2010) Response of materials as a function of grinding angle on friction and transfer layer formation. Int J Adv Manuf Technol 49(Compendex):485–495CrossRef

36.

Menezes PL, Kishore, Kailas SV, Lovell MR (2011) Influence of inclination angle and machining direction on friction and transfer layer formation. J TribolTrans ASME 133(1)

37.

Menezes PL, Kishore, Kailas SV (2010) Influence of die surface textures during metal forming—a study using experiments and simulation. Mater Manuf Process 25(9):1030–1039CrossRef

38.

Hawkyard JB, Johnson W (1967) An analysis of the changes in geometry of a short hollow cylinder during axial compression. Int J Mech Sci 9(4):163–182CrossRef

39.

Robinson T, Ou H, Armstrong CG (2004) Study on ring compression test using physical modelling and FE simulation. J Mater Process Technol 153–154:54–59CrossRef

40.

Liu YH, Chen J, Yu S, Chen XW (2006) Analysis of three-dimensional upsetting process by the rigid-plastic reproducing kernel particle method. Acta Metall Sin (Eng Lett) 19(5):371–378CrossRef

41.

Wang XW, Zhu XH (1995) Numerical simulation of deep-drawing process. J Mater Process Technol 48(1–4):123–127CrossRef

42.

Wang Z, Lu J, Wang ZR (2001) Numerical and experimental research of the cold upsetting—extruding of tube flanges. J Mater Process Technol 110(1):28–35CrossRef

43.

Xu WL, Rao KP (1997) Analysis of the deformation characteristics of spike-forging process through FE simulations and experiments. J Mater Process Technol 70(1–3):122–128CrossRef

44.

Prasad YVRK, Sasidhara S (1997) Hot working guide : a compendium of processing maps. ASM International, Materials Park, OH

45.

Eghbali B (2010) Effect of strain rate on the microstructural development through continuous dynamic recrystallization in a microalloyed steel. Mater Sci Eng A 527(15):3402–3406CrossRef

46.

Li Q, Xu YB, Lai ZH, Shen LT, Bai YL (2000) Dynamic recrystallization induced by plastic deformation at high strain rate in a Monel alloy. Mater Sci Eng A 276(1–2):250–256CrossRef

47.

Venugopal S, Mannan SL, Prasad YVRK (1996) Influence of strain rate and state-of-stress on the formation of ferrite in stainless steel type AISI 304 during hot working. Mater Lett 26(3):161–165CrossRef

48.

Venugopal S, Mannan SL, Prasad YVRK (1994) Processing maps for hot working of commercial grade wrought stainless steel type AISI 304. Mater Sci Eng A 177(1–2):143–149CrossRef

49.

Urcola JSC (1987) Influence of changing strain rate on microstructure during hot deformation. Acta Metall 35(11):2649–2657CrossRef

50.

Klimanek PPA (2002) Microstructure evolution under compressive plastic deformation of magnesium at different temperatures and strain rates. Mater Sci Eng A 324(1–2):145–150CrossRef

51.

Menezes PL, Kishore, Kailas SV (2006) Influence of surface texture on coefficient of friction and transfer layer formation during sliding of pure magnesium pin on 080 M40 (EN8) steel plate. Wear 261(5–6):578–591CrossRef

52.

Menezes PL, Kishore, Kailas SV (2006) Studies on friction and transfer layer: role of surface texture. Tribol Lett 24(3):265–273CrossRef

53.

Menezes PL, Kishore, Kailas SV (2008) Effect of surface roughness parameters and surface texture on friction and transfer layer formation in tin–steel tribo-system. J Mater Process Technol 208(1–3):372–382CrossRef

54.

Menezes PL, Kishore, Kailas SV (2009) Study of friction and transfer layer formation in copper-steel tribo-system: role of surface texture and roughness parameters. Tribol Trans 52(5):611–622CrossRef

55.

Menezes PL, Kishore, Kailas SV (2009) Influence of roughness parameters and surface texture on friction during sliding of pure lead over 080 M40 steel. Int J Adv Manuf Technol 43(Compendex):731–743CrossRef

56.

Menezes PL, Kishore, Kailas SV (2008) Influence of roughness parameters of harder surface on coefficient of friction and transfer layer formation. Int J Surf Sci Eng 2(1–2):98–119CrossRef

57.

Menezes PL, Kishore, Kailas SV (2009) Influence of surface texture and roughness parameters on friction and transfer layer formation during sliding of aluminium pin on steel plate. Wear 267(9–10):1534–1549CrossRef

58.

Menezes PL, Kishore, Kailas SV (2008) Studies on friction in an iron-steel tribo-system under dry and lubricated conditions. Mater Manuf Process 23(7):698–707CrossRef

59.

Menezes PL, Kishore, Kailas SV (2008) Effect of surface topography on friction and transfer layer during sliding. Tribol Online 3(1):25–30CrossRef

60.

Kumar CP, Menezes PL, Kailas SV (2008) Role of surface texture on friction under boundary lubricated conditions. Tribol Online 3(1):12–18CrossRef

61.

Subhash G, Zhang W (2002) Investigation of the overall friction coefficient in single-pass scratch test. Wear 252(1–2):123–134CrossRef

62.

Wang F-X, Lacey P, Gates RS, Hsu SM (1991) A study of the relative surface conformity between two surfaces in sliding contact. J Tribol 113(4):755CrossRef

63.

Sahoo P, Roy Chowdhury SK (2002) A fractal analysis of adhesive wear at the contact between rough solids. Wear 253(9–10):924–934CrossRef

64.

Váradi K, Néder Z, Friedrich K (1996) Evaluation of the real contact areas, pressure distributions and contact temperatures during sliding contact between real metal surfaces. Wear 200(1–2):55–62CrossRef

65.

Yoshioka N (1997) A review of the micromechanical approach to the physics of contacting surfaces. Tectonophysics 277(1–3):29CrossRef

66.

Menezes PL, Kumar K, Kishore, Kailas SV (2009) Influence of friction during forming processes—a study using a numerical simulation technique. Int J Adv Manuf Technol 40(11–12):1067–1076CrossRef

67.

Menezes PL (2007) Role of surface texture on friction and transfer layer formation—a study using pin-on-disk sliding tester. Ph.D. dissertation. Indian Institute of Science, Bangalore

68.

Menezes PL, Kishore, Kishore SV, Lovell MR (2012) Analysis of strain rates and microstructural evaluation during metal forming: role of surface texture and friction. Tribol Trans 55(5):582–589CrossRef

69.

Leszczynska-Madej BRM (2010) The effect of strain rate on the evolution of microstructure in aluminium alloys. J Microsc 237(3):399–403CrossRef

70.

Kailas S (2003) A study of the strain rate microstructural response and wear of metals. J Mater Eng Perform 12(6):629–637CrossRef

71.

Menezes PL, Kishore, Kailas SV (2008) Subsurface deformation and the role of surface texture—a study with Cu pins and steel plates. Sadhana Acad Proc Eng Sci 33(Compendex):191–201

72.

Menezes PL, Kishore, Kailas SV (2009) Role of surface texture of harder surface on subsurface deformation. Wear 266(1–2):103–109CrossRef

73.

Menezes PL, Kishore, Kailas SV, Lovell MR (2013) The role of strain rate response on tribological behavior of metals. J Tribol 135(1):011601CrossRef

74.

Rao KP, Prasad YVRK, Sivaram K (1990) Deformation processing map for control of microstructure in Al4Mg alloy. Mater Lett 10(1–2):66–70CrossRef

75.

Menezes PL, Kailas SV (2007) Influence of surface textures during metal forming, STLE/ASME international joint tribology conference (IJTC 2007). ASME, California, USA, pp 713–715

Titel: Tribology in Metal Forming
verfasst von: Pradeep L. Menezes
Carlton J. Reeves
Satish V. Kailas
Michael R. Lovell
Verlag: Springer New York
Buch: Tribology for Scientists and Engineers
Print ISBN: 978-1-4614-1944-0

Electronic ISBN: 978-1-4614-1945-7

Copyright-Jahr: 2013
DOI: https://doi.org/10.1007/978-1-4614-1945-7_24

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht