Skip to main content

2022 | OriginalPaper | Buchkapitel

Integrated Simulation-Based Optimization Approach for Production Scheduling: A Use Case Application in a Machining Process

verfasst von : Ícaro Romolo Sousa Agostino, Mauricio Randolfo Flores da Silva, Enzo Morosini Frazzon, Luciana Amaral Stradioto Neto

Erschienen in: Dynamics in Logistics

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The scheduling of complex manufacturing systems requires the integration of production, inventory, and maintenance to obtain a robustness control and performance. In this context, this paper proposes a data-driven simulation-based optimization approach for production scheduling to optimize job shop sequencing decisions considering inventory availability and machine breakdowns. The approach consists in the implementation of a combination of genetic algorithm with discrete-event simulation model aiming to optimize the selection sets of dispatching rules for groups of machines in the job shop to improve the manufacturing system performance. The approach was evaluated in a machining process, part of a job system of a Brazilian industry of the dental and medical sector, achieving better performance for the average lead time with the improvement of 10.27% compared to the current strategy of the company.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Sobaszek, Ł, Gola, A., Świć, A.: Predictive scheduling as a part of intelligent job scheduling system. Adv. Intell. Syst. Comput. 637, 358–367 (2018) Sobaszek, Ł, Gola, A., Świć, A.: Predictive scheduling as a part of intelligent job scheduling system. Adv. Intell. Syst. Comput. 637, 358–367 (2018)
2.
Zurück zum Zitat Valledor, P., Gomez, A., Priore, P., Puente, J.: Solving multi-objective rescheduling problems in dynamic permutation flow shop environment with disruptions. Int. J. Prod. Res. 56, 6363–6377 (2018)CrossRef Valledor, P., Gomez, A., Priore, P., Puente, J.: Solving multi-objective rescheduling problems in dynamic permutation flow shop environment with disruptions. Int. J. Prod. Res. 56, 6363–6377 (2018)CrossRef
3.
Zurück zum Zitat Schuh, G., Reuter, C., Prote, J.P., Brambring, F., Ays, J.: Increasing data integrity for improving decision making in production planning and control. CIRP Ann. Manuf. Technol. 66, 425–428 (2017)CrossRef Schuh, G., Reuter, C., Prote, J.P., Brambring, F., Ays, J.: Increasing data integrity for improving decision making in production planning and control. CIRP Ann. Manuf. Technol. 66, 425–428 (2017)CrossRef
4.
Zurück zum Zitat Nyhuis, P., Mayer, J.: Modelling the influence of setup optimized sequencing on lateness and productivity behaviour of workstations. CIRP Ann. Manuf. Technol. 66, 421–424 (2017)CrossRef Nyhuis, P., Mayer, J.: Modelling the influence of setup optimized sequencing on lateness and productivity behaviour of workstations. CIRP Ann. Manuf. Technol. 66, 421–424 (2017)CrossRef
5.
Zurück zum Zitat Israel, E.F., Frazzon, E.M., Cordes, A.K., Hellingrath, B., Lopes, A.A.: Operational supply chain planning method for integrating spare parts supply chains and intelligent maintenance systems. IFAC-PapersOnLine 50(1), 12428–12433 (2017)CrossRef Israel, E.F., Frazzon, E.M., Cordes, A.K., Hellingrath, B., Lopes, A.A.: Operational supply chain planning method for integrating spare parts supply chains and intelligent maintenance systems. IFAC-PapersOnLine 50(1), 12428–12433 (2017)CrossRef
6.
Zurück zum Zitat Kuck, M., Eike, B., Freitag, M., Hildebrandt, T., Frazzon, E.M.: Towards adaptive simulation based optimization to select individual. In: Winter Simulation Conference (WSC), pp. 3852–3863. WSC, Las Vegas (2017) Kuck, M., Eike, B., Freitag, M., Hildebrandt, T., Frazzon, E.M.: Towards adaptive simulation ­ based optimization to select individual. In: Winter Simulation Conference (WSC), pp. 3852–3863. WSC, Las Vegas (2017)
7.
Zurück zum Zitat Takeda-Berger, S.L., Zanella, R.M., Frazzon, E.M.: Towards a data-driven predictive-reactive production scheduling approach based on inventory availability. IFAC-PapersOnLine 52, 1343–1348 (2019)CrossRef Takeda-Berger, S.L., Zanella, R.M., Frazzon, E.M.: Towards a data-driven predictive-reactive production scheduling approach based on inventory availability. IFAC-PapersOnLine 52, 1343–1348 (2019)CrossRef
8.
Zurück zum Zitat Mohammaditabar, D., Hassan, G.S., Obrien, C.: Inventory control system design by integrating inventory classification and policy selection. Int. J. Prod. Econ. 140, 655–659 (2012)CrossRef Mohammaditabar, D., Hassan, G.S., Obrien, C.: Inventory control system design by integrating inventory classification and policy selection. Int. J. Prod. Econ. 140, 655–659 (2012)CrossRef
10.
Zurück zum Zitat Frazzon, E.M., Kück, M., Freitag, M.: Data-driven production control for complex and dynamic manufacturing systems. CIRP Ann. 67, 515–518 (2018)CrossRef Frazzon, E.M., Kück, M., Freitag, M.: Data-driven production control for complex and dynamic manufacturing systems. CIRP Ann. 67, 515–518 (2018)CrossRef
12.
Zurück zum Zitat Pimentel, R., Santos, P.P.P., Carreirão Danielli, A.M., Frazzon, E.M., Pires, M.C.: Towards an adaptive simulation-based optimization framework for the production scheduling of digital industries. In: Freitag, M., Kotzab, H., Pannek, J. (eds.) LDIC 2018. LNL, pp. 257–263. Springer, Cham (2018). https://doi.org/10.1007/978-3-319-74225-0_35 Pimentel, R., Santos, P.P.P., Carreirão Danielli, A.M., Frazzon, E.M., Pires, M.C.: Towards an adaptive simulation-based optimization framework for the production scheduling of digital industries. In: Freitag, M., Kotzab, H., Pannek, J. (eds.) LDIC 2018. LNL, pp. 257–263. Springer, Cham (2018). https://​doi.​org/​10.​1007/​978-3-319-74225-0_​35
13.
Zurück zum Zitat Agostino, Í.R.S., Broda, E., Frazzon, E.M., Freitag, M.: Using a digital twin for production planning and control in industry 4.0. In: Sokolov, B., Ivanov, D., Dolgui, A. (eds.) Scheduling in Industry 4.0 and Cloud Manufacturing. International Series in Operations Research & Management Science, vol. 289, pp. 39–60. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-43177-8_3 Agostino, Í.R.S., Broda, E., Frazzon, E.M., Freitag, M.: Using a digital twin for production planning and control in industry 4.0. In: Sokolov, B., Ivanov, D., Dolgui, A. (eds.) Scheduling in Industry 4.0 and Cloud Manufacturing. International Series in Operations Research & Management Science, vol. 289, pp. 39–60. Springer, Cham (2020). https://​doi.​org/​10.​1007/​978-3-030-43177-8_​3
14.
Zurück zum Zitat Scholz-Reiter, B., Novaes, A.G.N., Makuschewitz, T., Frazzon, E.M.: Dynamic scheduling of production and inter-facilities logistic systems. In: Kreowski, H.J., Scholz-Reiter, B., Thoben, KD. (eds.) Dynamics in Logistics, pp. 443–453. Springer, Heidelberg (2011). https://doi.org/10.1007/978-3-642-11996-5_40 Scholz-Reiter, B., Novaes, A.G.N., Makuschewitz, T., Frazzon, E.M.: Dynamic scheduling of production and inter-facilities logistic systems. In: Kreowski, H.J., Scholz-Reiter, B., Thoben, KD. (eds.) Dynamics in Logistics, pp. 443–453. Springer, Heidelberg (2011). https://​doi.​org/​10.​1007/​978-3-642-11996-5_​40
15.
Zurück zum Zitat Pan, E., Liao, W., Xi, L.: A joint model of production scheduling and predictive maintenance for minimizing job tardiness. Int. J. Adv. Manuf. Technol. 60, 1049–1061 (2012)CrossRef Pan, E., Liao, W., Xi, L.: A joint model of production scheduling and predictive maintenance for minimizing job tardiness. Int. J. Adv. Manuf. Technol. 60, 1049–1061 (2012)CrossRef
16.
Zurück zum Zitat Huang, J., Süer, G.A.: A dispatching rule-based genetic algorithm for multi-objective job shop scheduling using fuzzy satisfaction levels. Comput. Ind. Eng. 86, 29–42 (2015)CrossRef Huang, J., Süer, G.A.: A dispatching rule-based genetic algorithm for multi-objective job shop scheduling using fuzzy satisfaction levels. Comput. Ind. Eng. 86, 29–42 (2015)CrossRef
17.
Zurück zum Zitat Frazzon, E.M., Albrecht, A., Pires, M., Israel, E., Kück, M., Freitag, M.: Hybrid approach for the integrated scheduling of production and transport processes along supply chains. Int. J. Prod. Res. 56(5), 2019–2035 (2017)CrossRef Frazzon, E.M., Albrecht, A., Pires, M., Israel, E., Kück, M., Freitag, M.: Hybrid approach for the integrated scheduling of production and transport processes along supply chains. Int. J. Prod. Res. 56(5), 2019–2035 (2017)CrossRef
18.
Zurück zum Zitat Jimenez, J., González-Neira, E., Zambrano-Rey, G.: An adaptive genetic algorithm for a dynamic single-machine scheduling problem. Manag. Sci. Lett. 8(5), 1117–1132 (2018)CrossRef Jimenez, J., González-Neira, E., Zambrano-Rey, G.: An adaptive genetic algorithm for a dynamic single-machine scheduling problem. Manag. Sci. Lett. 8(5), 1117–1132 (2018)CrossRef
19.
Zurück zum Zitat Ucar, I., Smeets, B., Azcorra, A.: Simmer: discrete-event simulation for R. J. Stat. Softw. 90(2), 1–30 (2019)CrossRef Ucar, I., Smeets, B., Azcorra, A.: Simmer: discrete-event simulation for R. J. Stat. Softw. 90(2), 1–30 (2019)CrossRef
20.
Zurück zum Zitat Scrucca, L.: GA: a package for genetic algorithms in R. J. Stat. Softw. 53(4), 1–37 (2013)CrossRef Scrucca, L.: GA: a package for genetic algorithms in R. J. Stat. Softw. 53(4), 1–37 (2013)CrossRef
21.
Zurück zum Zitat Rolf, B., Reggelin, T., Nahhas, A., Lang, S., Müller, M.: Assigning dispatching rules using a genetic algorithm to solve a hybrid flow shop scheduling problem. Procedia Manuf. 42, 442–449 (2020)CrossRef Rolf, B., Reggelin, T., Nahhas, A., Lang, S., Müller, M.: Assigning dispatching rules using a genetic algorithm to solve a hybrid flow shop scheduling problem. Procedia Manuf. 42, 442–449 (2020)CrossRef
22.
Zurück zum Zitat Nguyen, S., Mei, Y., Xue, B., Zhang, M.: A hybrid genetic programming algorithm for automated design of dispatching rules. Evol. Comput. 27(3), 467–496 (2019)CrossRef Nguyen, S., Mei, Y., Xue, B., Zhang, M.: A hybrid genetic programming algorithm for automated design of dispatching rules. Evol. Comput. 27(3), 467–496 (2019)CrossRef
23.
Zurück zum Zitat Freitag, M., Hildebrandt, T.: Automatic design of scheduling rules for complex manufacturing systems by multi-objective simulation-based optimization. CIRP Ann. 65, 433–436 (2016)CrossRef Freitag, M., Hildebrandt, T.: Automatic design of scheduling rules for complex manufacturing systems by multi-objective simulation-based optimization. CIRP Ann. 65, 433–436 (2016)CrossRef
Metadaten
Titel
Integrated Simulation-Based Optimization Approach for Production Scheduling: A Use Case Application in a Machining Process
verfasst von
Ícaro Romolo Sousa Agostino
Mauricio Randolfo Flores da Silva
Enzo Morosini Frazzon
Luciana Amaral Stradioto Neto
Copyright-Jahr
2022
DOI
https://doi.org/10.1007/978-3-031-05359-7_31

Premium Partner