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The International Journal of Advanced Manufacturing Technology
Published in: The International Journal of Advanced Manufacturing Technology 4/2020

12-11-2019 | ORIGINAL ARTICLE

Applicability of plastic tools additively manufactured by fused deposition modelling for sheet metal forming

Authors: Naotaka Nakamura, Ken-ichiro Mori, Yohei Abe

Published in: The International Journal of Advanced Manufacturing Technology | Issue 4/2020

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Abstract

The applicability of plastic tools additively manufactured by fused deposition modelling for sheet metal forming processes was evaluated. Aluminium and steel sheets were V-bent and deeply drawn with the plastic tools. The dimensional accuracy of bent sheets with the plastic tools was lower than that with steel tools due to low stiffness, and deteriorated with increasing flow stress of a sheet. The stiffness was increased by reinforcing the plastic tools with steel bars, and thus, the dimensional accuracy of the bent sheets was improved. Not only springback of the sheet but also elastic deformation of the plastic tools was successfully corrected by modifying the shapes of the tools. In addition, the deep drawability of a cylindrical cup with a plastic die was examined.
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Metadata
Title
Applicability of plastic tools additively manufactured by fused deposition modelling for sheet metal forming
Authors
Naotaka Nakamura
Ken-ichiro Mori
Yohei Abe
Publication date
12-11-2019
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 4/2020
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04590-5

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