Skip to main content
Top
Published in: Clean Technologies and Environmental Policy 7/2014

01-10-2014 | Original paper

CFD models in the development of electrical waste recycling technologies

Authors: Attila Egedy, Szabolcs Fogarasi, Tamás Varga, Árpád Imre-Lucaci, Tibor Chován

Published in: Clean Technologies and Environmental Policy | Issue 7/2014

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Nowadays electrical waste (EW) recycling has become a practical way to provide raw material for new devices. Computer parts such as memory, motherboard or other parts contain large amount of metals from which the recovery of precious metals and copper represents the highest economical potential. With a proper chemical treatment these metals can be efficiently extracted and separated from the actual waste. For this task a specially designed leaching reactor, equipped with a perforated rotating drum, was used. This work is aimed at investigating if computational fluid dynamics (CFD) tools can be efficiently applied to model the chemical reactor used to dissolve the metals from the EW. First a hybrid CFD-compartment approach was developed to describe the dissolution process in the leaching reactor while the CFD models were used to model the hydrodynamics of the process. Based on the detailed model containing momentum and component mass balance the developed simulator could be used to enhance the performance of the existing reactor system. For the modelling studies COMSOL Multiphysics was used as CFD software.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Appendix
Available only for authorised users
Literature
go back to reference Babar ZB, Shareefdeen Z (2014) Management and control of air emissions from electronic industries. Clean Technol Environ Policy 16:69–77 Babar ZB, Shareefdeen Z (2014) Management and control of air emissions from electronic industries. Clean Technol Environ Policy 16:69–77
go back to reference Behnamfard A, Salarirad MM, Veglio F (2013) Process development for recovery of copper and precious metals from waste printed circuit boards with emphasize palladium and gold leaching and precipitation. Waste Manag 33:2354–2363CrossRef Behnamfard A, Salarirad MM, Veglio F (2013) Process development for recovery of copper and precious metals from waste printed circuit boards with emphasize palladium and gold leaching and precipitation. Waste Manag 33:2354–2363CrossRef
go back to reference Bereketli I, Erol Genevois M, Esra Albayrak Y, Ozyol M (2011) WEEE treatment strategies’ evaluation using fuzzy LINMAP method. Expert Syst Appl 38:71–79CrossRef Bereketli I, Erol Genevois M, Esra Albayrak Y, Ozyol M (2011) WEEE treatment strategies’ evaluation using fuzzy LINMAP method. Expert Syst Appl 38:71–79CrossRef
go back to reference Bigum M, Brogaard L, Christensen TH (2012) Metal recovery from high-grade WEEE: a life cycle assessment. J Hazard Mater 207–208:8–14CrossRef Bigum M, Brogaard L, Christensen TH (2012) Metal recovery from high-grade WEEE: a life cycle assessment. J Hazard Mater 207–208:8–14CrossRef
go back to reference Chiang S-Y, Wei C–C, Chiang T-H, Chen W-L (2010) How can electronics industries become green manufacturers in Taiwan and Japan. Clean Technol Environ Policy 13:37–47 Chiang S-Y, Wei C–C, Chiang T-H, Chen W-L (2010) How can electronics industries become green manufacturers in Taiwan and Japan. Clean Technol Environ Policy 13:37–47
go back to reference Cui J, Zhang L (2008) Metallurgical recovery of metals from electronic waste: a review. J Hazard Mater 158:228–256CrossRef Cui J, Zhang L (2008) Metallurgical recovery of metals from electronic waste: a review. J Hazard Mater 158:228–256CrossRef
go back to reference Delafosse A, Delvigne F, Collignon M-L, Thonart P, Crine D (2010) Stochastic modeling of a micro-organism displacements in a stirred-tank bioreactor. In: Proceedings of CHISA 2010 Prague P5.76 Delafosse A, Delvigne F, Collignon M-L, Thonart P, Crine D (2010) Stochastic modeling of a micro-organism displacements in a stirred-tank bioreactor. In: Proceedings of CHISA 2010 Prague P5.76
go back to reference Egedy A, Varga T, Chován T (2013) Compartment model structure identification with qualitative methods for a stirred vessel. Math Comput Model Dyn 19:115–132CrossRef Egedy A, Varga T, Chován T (2013) Compartment model structure identification with qualitative methods for a stirred vessel. Math Comput Model Dyn 19:115–132CrossRef
go back to reference Fogarasi SZ, Imre-Lucaci F, Ilea P (2012a) Metals leaching from waste printed circuit boards. Part I: efficiency and selectivity in FeCl3 and CuCl2 acidic solutions. Stud Univ Babes-Bol LVII(3):31–40 Fogarasi SZ, Imre-Lucaci F, Ilea P (2012a) Metals leaching from waste printed circuit boards. Part I: efficiency and selectivity in FeCl3 and CuCl2 acidic solutions. Stud Univ Babes-Bol LVII(3):31–40
go back to reference Fogarasi Sz, Imre-Lucaci F, Ilea P (2012b) Metals leaching from waste printed circuit boards. Part II: influence of thiourea, thiosulfate and thiocyanate concentration on the leaching process. Stud Univ Babes-Bol LVII(3):41–49 Fogarasi Sz, Imre-Lucaci F, Ilea P (2012b) Metals leaching from waste printed circuit boards. Part II: influence of thiourea, thiosulfate and thiocyanate concentration on the leaching process. Stud Univ Babes-Bol LVII(3):41–49
go back to reference Fogarasi Sz, Imre-Lucaci F, Ilea P (2012c) Eco-friendly leaching of base metals from waste printed circuit boards: experimental study and mathematical modeling. Stud Univ Babes-Bol LVII:91–100 Fogarasi Sz, Imre-Lucaci F, Ilea P (2012c) Eco-friendly leaching of base metals from waste printed circuit boards: experimental study and mathematical modeling. Stud Univ Babes-Bol LVII:91–100
go back to reference Guha D, Dudukovic MP, Ramachandran PA, Mehta S, Alvare J (2006) CFD based compartmental modelling of single phase stirred tank reactors. AIChE J 52:1836–1846CrossRef Guha D, Dudukovic MP, Ramachandran PA, Mehta S, Alvare J (2006) CFD based compartmental modelling of single phase stirred tank reactors. AIChE J 52:1836–1846CrossRef
go back to reference Huang K, Guo J, Xu Z (2009) Recycling of waste printed circuit boards: a review of current technologies and treatment status in China. J Hazard Mater 164:399–408CrossRef Huang K, Guo J, Xu Z (2009) Recycling of waste printed circuit boards: a review of current technologies and treatment status in China. J Hazard Mater 164:399–408CrossRef
go back to reference Kanniche M (2010) Coupling CFD with chemical reactor network for advanced NOx prediction in gas turbine. Chem Technol Environ Policy 12:661–670CrossRef Kanniche M (2010) Coupling CFD with chemical reactor network for advanced NOx prediction in gas turbine. Chem Technol Environ Policy 12:661–670CrossRef
go back to reference Kim EY, Kim MS, Lee JC, Pandey BD (2011a) Selective recovery of gold from waste mobile phone PCBs by hydrometallurgical process. J Hazard Mater 198:206–215CrossRef Kim EY, Kim MS, Lee JC, Pandey BD (2011a) Selective recovery of gold from waste mobile phone PCBs by hydrometallurgical process. J Hazard Mater 198:206–215CrossRef
go back to reference Kim EY, Kim MS, Lee JC, Jeong J, Pandey BD (2011b) Leaching kinetics of copper from waste printed circuit boards by electro-generated chlorine in HCl solution. Hydrometallurgy 107:124–132CrossRef Kim EY, Kim MS, Lee JC, Jeong J, Pandey BD (2011b) Leaching kinetics of copper from waste printed circuit boards by electro-generated chlorine in HCl solution. Hydrometallurgy 107:124–132CrossRef
go back to reference Kramer HJM, Dijkstra JW, Verheijen PJT, Van Rosmale GM (2000) Modeling of industrial crystallizers for control and design purposes. Powder Technol 108:185–191CrossRef Kramer HJM, Dijkstra JW, Verheijen PJT, Van Rosmale GM (2000) Modeling of industrial crystallizers for control and design purposes. Powder Technol 108:185–191CrossRef
go back to reference Li J, Uttarwar RG, Huang Y (2013) CFD-based modeling and design for energy-efficient VOC emission reduction in surface coating systems. Chem Technol Environ Policy 15:1023–1032CrossRef Li J, Uttarwar RG, Huang Y (2013) CFD-based modeling and design for energy-efficient VOC emission reduction in surface coating systems. Chem Technol Environ Policy 15:1023–1032CrossRef
go back to reference Lirii M, Hatakka H, Kallas J, Aittamaa J, Alopaeus V (2010) Modelling of crystal growth of KDP in a 100 dm3 suspension crystallizer using combination of CFD and multiblock model. Chem Eng Res Des 88:1297–1303CrossRef Lirii M, Hatakka H, Kallas J, Aittamaa J, Alopaeus V (2010) Modelling of crystal growth of KDP in a 100 dm3 suspension crystallizer using combination of CFD and multiblock model. Chem Eng Res Des 88:1297–1303CrossRef
go back to reference Long L, Sun S, Zhong S, Dai W, Liu J, Song W (2010) Using vacuum pyrolysis and mechanical processing for recycling waste printed circuit boards. J Hazard Mater 177:626–632CrossRef Long L, Sun S, Zhong S, Dai W, Liu J, Song W (2010) Using vacuum pyrolysis and mechanical processing for recycling waste printed circuit boards. J Hazard Mater 177:626–632CrossRef
go back to reference Maggioris D, Goulas A, Alexopoulos AH, Chatzi EG, Kiparissides C (2008) Use of CFD in prediction of particle size distribution in suspension polymer reactors. Comput Chem Eng 22:315–322CrossRef Maggioris D, Goulas A, Alexopoulos AH, Chatzi EG, Kiparissides C (2008) Use of CFD in prediction of particle size distribution in suspension polymer reactors. Comput Chem Eng 22:315–322CrossRef
go back to reference Martinez-Delgadillo S, Mollinedo-Ponce H, Mendoza-Escamilla V, Gutiérrez-Torres C, Jiménez-Bernal J, Barrera-Diaz C (2012) Performance evaluation of an electrochemical reactor used to reduce Cr(VI) from aqueous media applying CFD simulations. J Clean Prod 34:120–124CrossRef Martinez-Delgadillo S, Mollinedo-Ponce H, Mendoza-Escamilla V, Gutiérrez-Torres C, Jiménez-Bernal J, Barrera-Diaz C (2012) Performance evaluation of an electrochemical reactor used to reduce Cr(VI) from aqueous media applying CFD simulations. J Clean Prod 34:120–124CrossRef
go back to reference Miltner M, Makaruk A, Harasek M, Friedl A (2008) Computational fluid dynamic simulation of solid biomass combustor: modelling approaches. Clean Technol Environ Policy 10:165–174CrossRef Miltner M, Makaruk A, Harasek M, Friedl A (2008) Computational fluid dynamic simulation of solid biomass combustor: modelling approaches. Clean Technol Environ Policy 10:165–174CrossRef
go back to reference Oguchi M, Sakanakura H, Terazono A, Takigami H (2012) Fate of metals contained in waste electrical and electronic equipment in a municipal waste treatment process. Waste Manag 32:96–103CrossRef Oguchi M, Sakanakura H, Terazono A, Takigami H (2012) Fate of metals contained in waste electrical and electronic equipment in a municipal waste treatment process. Waste Manag 32:96–103CrossRef
go back to reference Smith R (2005) Chemical process design and integration. Wiley, Chichester Smith R (2005) Chemical process design and integration. Wiley, Chichester
go back to reference Tamburini A, Cipollina A, Micale G (2011) CFD simulation of solid liquid suspensions in baffled stirred vessels below complete suspension speed. Chem Eng Trans 24:1435–1440 Tamburini A, Cipollina A, Micale G (2011) CFD simulation of solid liquid suspensions in baffled stirred vessels below complete suspension speed. Chem Eng Trans 24:1435–1440
go back to reference Tuncuk A, Stazi V, Akcil A, Yazici EY, Deveci H (2012) Aqueous metal recovery techniques from e-scrap: hydrometallurgy in recycling. Miner Eng 25:28–37CrossRef Tuncuk A, Stazi V, Akcil A, Yazici EY, Deveci H (2012) Aqueous metal recovery techniques from e-scrap: hydrometallurgy in recycling. Miner Eng 25:28–37CrossRef
go back to reference Van Parys H, Tourwé E, Breugelmans T, Fepauw M, Deconick J, Hubin A (2008) Modeling of mass and charge transfer in an inverted rotating disc electrode (IRDE) reactor. J Electroanal Chem 622:44–50CrossRef Van Parys H, Tourwé E, Breugelmans T, Fepauw M, Deconick J, Hubin A (2008) Modeling of mass and charge transfer in an inverted rotating disc electrode (IRDE) reactor. J Electroanal Chem 622:44–50CrossRef
go back to reference Wang J, Bai J, Xu J, Liang B (2009) Bioleaching of metals from printed wire boards by Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans and their mixture. J Hazard Mater 172:1100–1105CrossRef Wang J, Bai J, Xu J, Liang B (2009) Bioleaching of metals from printed wire boards by Acidithiobacillus ferrooxidans and Acidithiobacillus thiooxidans and their mixture. J Hazard Mater 172:1100–1105CrossRef
go back to reference Yang J, Wu Y, Li J (2012) Recovery of copper particles from metal components of waste printed circuit boards. Hydrometallurgy 121–124:1–6CrossRef Yang J, Wu Y, Li J (2012) Recovery of copper particles from metal components of waste printed circuit boards. Hydrometallurgy 121–124:1–6CrossRef
Metadata
Title
CFD models in the development of electrical waste recycling technologies
Authors
Attila Egedy
Szabolcs Fogarasi
Tamás Varga
Árpád Imre-Lucaci
Tibor Chován
Publication date
01-10-2014
Publisher
Springer Berlin Heidelberg
Published in
Clean Technologies and Environmental Policy / Issue 7/2014
Print ISSN: 1618-954X
Electronic ISSN: 1618-9558
DOI
https://doi.org/10.1007/s10098-014-0816-6

Other articles of this Issue 7/2014

Clean Technologies and Environmental Policy 7/2014 Go to the issue