Skip to main content
Top

2019 | OriginalPaper | Chapter

Classification of Products in Production Levelling

Authors : Paulina Rewers, Filip Osiński, Krzysztof Żywicki

Published in: Innovation, Engineering and Entrepreneurship

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The article focuses on the issue of production levelling (jap. Heijunka). The article contains an analysis of literature and presents the author’s methodology of production levelling. The methodology consists of 5 steps. The first stage is the selection of products for which the production levelling will be carried out. The article presents the author’s scheme for defining product groups, consisting of two main steps, from which 6 product groups are selected. Criteria that were taken into account in the creation of the scheme are primarily the rotation of products, sales of products (volume and value) and the minimum, economic production batch. The example of the use of product classification in an enterprise from the automotive industry is also presented. Separated product groups accounted for 28% of all manufactured products and approximately 88% of the company’s total turnover.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Hamrol, A.: Strategies and Practices of Efficient Operation. LEAN SIX SIGMA and other (in Polish). PWN, Warszawa (2015) Hamrol, A.: Strategies and Practices of Efficient Operation. LEAN SIX SIGMA and other (in Polish). PWN, Warszawa (2015)
2.
go back to reference Zawadzki, P., Żywicki, K.: Smart product design and production control for effective mass customization in the Industry 4.0 concept. Manag. Prod. Eng. Rev. 7(3), 105–112 (2016) Zawadzki, P., Żywicki, K.: Smart product design and production control for effective mass customization in the Industry 4.0 concept. Manag. Prod. Eng. Rev. 7(3), 105–112 (2016)
3.
go back to reference Trojanowska, J., Żywicki, K., Varela, M.L.R., Machado, J.: Improving production flexibility in an industrial company by shortening changeover time: a triple helix collaborative project. In: Peris-Ortiz, M., Ferreira, J., Farinha, L., Fernandes, N. (eds.) Multiple Helix Ecosystems for Sustainable Competitiveness. Innovation, Technology and Knowledge Management, pp. 133–146. Springer, Cham (2016) Trojanowska, J., Żywicki, K., Varela, M.L.R., Machado, J.: Improving production flexibility in an industrial company by shortening changeover time: a triple helix collaborative project. In: Peris-Ortiz, M., Ferreira, J., Farinha, L., Fernandes, N. (eds.) Multiple Helix Ecosystems for Sustainable Competitiveness. Innovation, Technology and Knowledge Management, pp. 133–146. Springer, Cham (2016)
4.
go back to reference Hopp, W.J., Spearman, M.L.: Factory Physics, 1st edn. Irwin, Chicago (1996) Hopp, W.J., Spearman, M.L.: Factory Physics, 1st edn. Irwin, Chicago (1996)
5.
go back to reference Rinehart, J.: After lean production: evolving employment practices in the world auto industry. Am. J. Sociol. 104(4), 1212–1214 (1997)CrossRef Rinehart, J.: After lean production: evolving employment practices in the world auto industry. Am. J. Sociol. 104(4), 1212–1214 (1997)CrossRef
6.
go back to reference Womack, J.P., Jones, D.T.: Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Simon & Schuster UK Ltd., London (2003) Womack, J.P., Jones, D.T.: Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Simon & Schuster UK Ltd., London (2003)
7.
go back to reference Ohno, T.: Toyota Production System. Productivity Press, Portland (1988) Ohno, T.: Toyota Production System. Productivity Press, Portland (1988)
8.
go back to reference Rother, M., Shook, J.: Learning to See: Value Stream Mapping to Add Value and Eliminate Muda. The Lean Enterprise Institute, Cambridge (2003) Rother, M., Shook, J.: Learning to See: Value Stream Mapping to Add Value and Eliminate Muda. The Lean Enterprise Institute, Cambridge (2003)
9.
go back to reference Monden, Y.: Toyota Production System. Industrial Engineering and Management Press, Institute of Industrial Engineers, Norcross (1983) Monden, Y.: Toyota Production System. Industrial Engineering and Management Press, Institute of Industrial Engineers, Norcross (1983)
10.
go back to reference Van Staden, M., Du Plessis, W.: Being the lean dream. In: CIE42 Proceedings, 16–18 July 2012, Cape Town, South Africa (2012) Van Staden, M., Du Plessis, W.: Being the lean dream. In: CIE42 Proceedings, 16–18 July 2012, Cape Town, South Africa (2012)
11.
go back to reference Rewers, P., Żywicki, K., Hamrol, A., Chabowski, P.: Methodology of conduct in providing creation of repeatable production plan (in Polish). Bus. Manage. 3, 22–30 (2016) Rewers, P., Żywicki, K., Hamrol, A., Chabowski, P.: Methodology of conduct in providing creation of repeatable production plan (in Polish). Bus. Manage. 3, 22–30 (2016)
12.
go back to reference Hüttmeir, A., Treville, S., Ackere, A., Monnier, L., Prenninger, J.: Trading off between Heijunka and just-in-sequence. Int. J. Prod. Econ. 118, 501–507 (2009)CrossRef Hüttmeir, A., Treville, S., Ackere, A., Monnier, L., Prenninger, J.: Trading off between Heijunka and just-in-sequence. Int. J. Prod. Econ. 118, 501–507 (2009)CrossRef
13.
go back to reference Coleman, J.B., Vaghefi, M.: Heijunka: a key to the Toyota production system. Prod. Inventory Manag. J. 34(4), 31–35 (1994) Coleman, J.B., Vaghefi, M.: Heijunka: a key to the Toyota production system. Prod. Inventory Manag. J. 34(4), 31–35 (1994)
14.
go back to reference Teece, D.J., Pisano, G., Shuen, A.: Dynamic capabilities and strategic management. Strateg. Manag. J. 18(7), 509–533 (1997)CrossRef Teece, D.J., Pisano, G., Shuen, A.: Dynamic capabilities and strategic management. Strateg. Manag. J. 18(7), 509–533 (1997)CrossRef
15.
go back to reference Andel, T.: Accentuate Heijunka, eliminate junk, supply chain flow. Mater. Handling Eng. 54(8), 77 (1999) Andel, T.: Accentuate Heijunka, eliminate junk, supply chain flow. Mater. Handling Eng. 54(8), 77 (1999)
16.
go back to reference Korytkowski, P., Grimaud, F., Dolgiu, A.: Exponential smoothing for multi-product lot-sizing with Heijunka and varying demand. Manag. Prod. Eng. Rev. 5(2), 20–26 (2014) Korytkowski, P., Grimaud, F., Dolgiu, A.: Exponential smoothing for multi-product lot-sizing with Heijunka and varying demand. Manag. Prod. Eng. Rev. 5(2), 20–26 (2014)
17.
go back to reference Ivanov, V., Vashchenko, S., Rong, Y.: Information support of the computer-aided fixture design system. In: Proceedings of 12th International Conference on ICTERI 2016, Kyiv, Ukraine, 21–24 June (2016) Ivanov, V., Vashchenko, S., Rong, Y.: Information support of the computer-aided fixture design system. In: Proceedings of 12th International Conference on ICTERI 2016, Kyiv, Ukraine, 21–24 June (2016)
19.
go back to reference Araujo, L.F.D., Queiroz, A.A.D.: Production leveling (Heijunka) implementation in a batch production system: a case study. In: International Federation for Information Processing, pp. 105–112 (2010) Araujo, L.F.D., Queiroz, A.A.D.: Production leveling (Heijunka) implementation in a batch production system: a case study. In: International Federation for Information Processing, pp. 105–112 (2010)
20.
go back to reference Żywicki, K., Rewers, P., Bożek, M.: Data analysis in production levelling methodology. In: Rocha, Á., Correia, A., Adeli, H., Reis, L., Costanzo, S. (eds.) Recent Advances in Information Systems and Technologies. WorldCIST 2017. Advances in Intelligent Systems and Computing, vol. 571, pp. 460–468. Springer (2017) Żywicki, K., Rewers, P., Bożek, M.: Data analysis in production levelling methodology. In: Rocha, Á., Correia, A., Adeli, H., Reis, L., Costanzo, S. (eds.) Recent Advances in Information Systems and Technologies. WorldCIST 2017. Advances in Intelligent Systems and Computing, vol. 571, pp. 460–468. Springer (2017)
21.
go back to reference Rewers, P., Hamrol, A., Żywicki, K., Kulus, W., Bożek, M.: Production leveling as an effective method for production flow control—experience of polish enterprises. Procedia Eng. 182, 619–626 (2017)CrossRef Rewers, P., Hamrol, A., Żywicki, K., Kulus, W., Bożek, M.: Production leveling as an effective method for production flow control—experience of polish enterprises. Procedia Eng. 182, 619–626 (2017)CrossRef
22.
go back to reference Rewers, P., Trojanowska, J., Diakun, J., Rocha A., Reis L.P.: A study of priority rules for a levelled production plan. In: Hamrol, A., Ciszak, O., Legutko, S., Jurczyk, M. (eds.) Advances in Manufacturing. Lecture Notes in Mechanical Engineering. Springer (2018) Rewers, P., Trojanowska, J., Diakun, J., Rocha A., Reis L.P.: A study of priority rules for a levelled production plan. In: Hamrol, A., Ciszak, O., Legutko, S., Jurczyk, M. (eds.) Advances in Manufacturing. Lecture Notes in Mechanical Engineering. Springer (2018)
Metadata
Title
Classification of Products in Production Levelling
Authors
Paulina Rewers
Filip Osiński
Krzysztof Żywicki
Copyright Year
2019
DOI
https://doi.org/10.1007/978-3-319-91334-6_56

Premium Partner