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Published in: Metallurgical and Materials Transactions A 5/2017

08-03-2017

Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part II—Mechanical and Thermal Properties

Authors: Shibayan Roy, Lawrence F. Allard, Andres Rodriguez, Wallace D. Porter, Amit Shyam

Published in: Metallurgical and Materials Transactions A | Issue 5/2017

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Abstract

The first part of this study documented the as-aged microstructure of five cast aluminum alloys namely, 206, 319, 356, A356, and A356+0.5Cu, that are used for manufacturing automotive cylinder heads (Roy et al. in Metall Mater Trans A, 2016). In the present part, we report the mechanical response of these alloys after they have been subjected to various levels of thermal exposure. In addition, the thermophysical properties of these alloys are also reported over a wide temperature range. The hardness variation due to extended thermal exposure is related to the evolution of the nano-scale strengthening precipitates for different alloy systems (Al-Cu, Al-Si-Cu, and Al-Si). The effect of strengthening precipitates (size and number density) on the mechanical response is most obvious in the as-aged condition, which is quantitatively demonstrated by implementing a strength model. Significant coarsening of precipitates from long-term heat treatment removes the strengthening efficiency of the nano-scale precipitates for all these alloys systems. Thermal conductivity of the alloys evolve in an inverse manner with precipitate coarsening compared to the strength, and the implications of the same for the durability of cylinder heads are noted.

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Footnotes
1
ImageJ® developed by National Institute of Health, USA
 
2
Netzsch DSC 404C, Burlington, MA, USA
 
3
Netzsch LFA 457, Burlington, MA, USA
 
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Theta Dilatronic IX, Port Washington, NY, USA
 
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Metadata
Title
Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part II—Mechanical and Thermal Properties
Authors
Shibayan Roy
Lawrence F. Allard
Andres Rodriguez
Wallace D. Porter
Amit Shyam
Publication date
08-03-2017
Publisher
Springer US
Published in
Metallurgical and Materials Transactions A / Issue 5/2017
Print ISSN: 1073-5623
Electronic ISSN: 1543-1940
DOI
https://doi.org/10.1007/s11661-017-3986-0

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