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2020 | OriginalPaper | Chapter

Complex Design of Granulation Units with Application of Computer Simulation and Software Modeling: Case “Vortex Granulator”

Authors : Artem Artyukhov, Nadiia Artyukhova

Published in: Modern Information Technology and IT Education

Publisher: Springer International Publishing

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Abstract

The article is devoted to the description of the complex method to design granulation unit, which is based on the joint use of the computer modeling results on the simulation models and software modeling based on author’s software products. The description of the software package Granulation Unit© to carrying out the structural and technological calculations for the granulation unit is given. The role of computer and software modeling in the general design algorithm of the granulation unit is shown. The optimization criteria are selected and an algorithm of design optimization for granulation unit is described using the example of the “Vortex Granulator” case. A general method of granulation unit designing “turnkey” with the use of automated design elements is presented. The results of automated calculations form the base to design an industrial granulation unit for the porous ammonium nitrate production. On the example of a specific product of the granulation unit (porous ammonium nitrate), the author’s software product is presented to determine the quality of the porous surface in the granule.

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previous chapter On Information Technology Development for Monitoring of Air Pollution by Road and Water Transport in Large Port Cities (St. Petersburg, Vladivostok and Sevastopol)

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Song, J., Han, B.: Green chemistry: a tool for the sustainable development of the chemical industry. Natl. Sci. Rev. 2(3), 255–256 (2015). https://doi.org/10.1093/nsr/nwu076CrossRef

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Artyukhov, A., Sklabinskyi, V.: Hydrodynamics of gas flow in small-sized vortex granulators in the production of nitrogen fertilizers. Chem. Chem. Technol. 9(3), 337–342 (2015). https://doi.org/10.23939/chcht09.03.337CrossRef

Artyukhov, A.E., Sklabinskyi, V.I.: Experimental and industrial implementation of porous ammonium nitrate producing process in vortex granulators. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu 6, 42–48 (2013). http://nvngu.in.ua/index.php/ru/component/jdownloads/finish/44-06/727-2013-6-artyukhov/0. (in Russian)

Artyukhov, A., Sklabinskyi, V.: Theoretical analysis of granules movement hydrodynamics in the vortex granulators of ammonium nitrate and carbamide production. Chem. Chem. Technol. 9(2), 175–180 (2015). https://doi.org/10.23939/chcht09.02.175CrossRef

Artyukhov, A.: Application software products for calculation trajectories of granules movement in vortex granulator. In: CEUR Workshop Proceedings (CEUR-WS.org): Selected Papers of the XI International Scientific-Practical Conference Modern Information Technologies and IT-Education (SITITO 2016), Moscow, Russia, vol. 1761, pp. 363–373 (2016). http://ceur-ws.org/Vol-1761/paper47.pdf

Artyukhov, A.E., Sklabinskyi, V.I.: 3D nanostructured porous layer of ammonium nitrate: influence of the moisturizing method on the layer’s structure. J. Nano Electron. Phys. 8(4–1), 04051 (2016). https://doi.org/10.21272/jnep.8(4(1)).04051CrossRef

Artyukhov, A.E., Voznyi, A.A.: Thermodynamics of the vortex granulator’s workspace: the impact on the structure of porous ammonium nitrate. In: 2016 International Conference on Nanomaterials: Application & Properties (NAP), Lviv, Ukraine, pp. 02NEA01-1–02NEA01-4 (2016). https://doi.org/10.1109/nap.2016.7757296

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Artyukhov, A.E.: Kinetics of heating and drying of porous ammonium nitrate granules in the vortex granulator. In: 2016 International Conference on Nanomaterials: Application & Properties (NAP), Lviv, Ukraine, pp. 02NEA02-1–02NEA02-3 (2016). https://doi.org/10.1109/nap.2016.7757297

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Artyukhov, A.E., Sklabinskyi, V.I.: Thermodynamic conditions for obtaining 3D nanostructured porous surface layer on the granules of ammonium nitrate. J. Nano Electron. Phys. 8(4), 04083 (2016). https://doi.org/10.21272/jnep.8(4(2)).04083CrossRef

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Artyukhov, A.E., Sklabinskyi, V.I.: Investigation of the temperature field of coolant in the installations for obtaining 3D nanostructured porous surface layer on the granules of ammonium nitrate. J. Nano Electron. Phys. 9(1), 01015 (2017). https://doi.org/10.21272/jnep.9(1).01015. (in Russian)CrossRef

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Artyukhov, A., Sklabinskiy, V., Ivaniia, A., Moskalenko, K.: Software for calculation of vortex type granulation devices. In: CEUR Workshop Proceedings (CEUR-WS.org): Selected Papers of the XI International Scientific-Practical Conference Modern Information Technologies and IT-Education (SITITO 2016), Moscow, Russia, vol. 1761, pp. 374–385 (2016). http://ceur-ws.org/Vol-1761/paper48.pdf

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Artyukhov, A.E., Obodiak, V.K., Boiko, P.G., Rossi, P.C.: Computer modeling of hydrodynamic and heat-mass transfer processes in the vortex type granulation devices. In: CEUR Workshop Proceedings (CEUR-WS.org): Proceedings of the 13th International Conference on ICT in Education, Research and Industrial Applications. Integration, Harmonization and Knowledge Transfer, Kyiv, Ukraine, vol. 1844, pp. 33–47 (2017). http://ceur-ws.org/Vol-1844/10000033.pdf

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Artyukhov, A.E., Fursa, A.S., Moskalenko, K.V.: Classification and separation of granules in vortex granulators. Chem. Pet. Eng. 51(5-6), 311–318 (2015). https://doi.org/10.1007/s10556-015-0044-xCrossRef

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Artyukhova, N.A., Shandyba, A.B., Artyukhov, A.E.: Energy efficiency assessment of multi-stage convective drying of concentrates and mineral raw materials. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu 1, 92–98 (2014). http://nvngu.in.ua/index.php/ru/component/jdownloads/finish/42-01/701-2014-1-artyukhova/0. (in Russian)

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Artyukhova, N.O.: Multistage finish drying of the N₄HNO₃ porous granules as a factor for nanoporous structure quality improvement. J. Nano Electron. Phys. 10(3), 03030 (2018). https://doi.org/10.21272/jnep.10(3).03030CrossRef

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Artyukhov, A.E., Artyukhova, N.O., Ivaniia, A.V.: Creation of software for constructive calculation of devices with active hydrodynamics. In: 2018 14th International Conference on Advanced Trends in Radioelectronics, Telecommunications and Computer Engineering (TCSET 2018), Slavske, Ukraine, pp. 139–142 (2018). https://doi.org/10.1109/tcset.2018.8336173

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Artyukhov, A., Ivaniia, A., Artyukhova, N., Gabrusenoks, J.: Multilayer modified NH₄NO₃ granules with 3D nanoporous structure: effect of the heat treatment regime on the structure of macro- and mezopores. In: 2017 IEEE International Young Scientists Forum on Applied Physics and Engineering (YSF 2017), Lviv, Ukraine, pp. 315–318 (2017). https://doi.org/10.1109/ysf.2017.8126641

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Artyukhov, A.E.: Optimization of mass transfer separation elements of columnar equipment for natural gas preparation. Chem. Pet. Eng. 49(11), 736–741 (2014). https://doi.org/10.1007/s10556-014-9827-8CrossRef

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Prokopov, M.G., Levchenko, D.A., Artyukhov, A.E.: Investigation of liquid-steam stream compressor. Appl. Mech. Mater. 630, 109–116 (2014). https://doi.org/10.4028/www.scientific.net/AMM.630.109CrossRef

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Artyukhov, A.E., Gabrusenoks, J., Rossi, P.C.: Obtaining of the modified NH₄NO₃ granules with 3-D nanoporous structure: impact of humidifier type on the granule’s structure. In: Springer Proceedings in Physics, vol. 214, pp. 395–405 (2018). https://doi.org/10.1007/978-3-319-92567-7_25

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Artyukhov, A.E., Gabrusenoks, J.: Phase composition and nanoporous structure of core and surface in the modified granules of NH₄NO₃. In: Springer Proceedings in Physics, vol. 210, pp. 301–309 (2018). https://doi.org/10.1007/978-3-319-91083-3_21

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Artyukhov, A., Artyukhova, N.: Utilization of dust and ammonia from exhaust gases: new solutions for dryers with different types of fluidized bed. J. Environ. Health. Sci. 16(2), 193–204 (2018). https://doi.org/10.1007/s40201-018-0307-5

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Artyukhov, A.E., Sklabinskiy, V.I., Goncharov, A.G.: Development of technology for obtaining N₄HNO₃ multilayer granules with nanostructured porous layers. J. Nano Electron. Phys. 10(5), 05013-1–05013-4 (2018). https://doi.org/10.21272/jnep.10(5).05013

Title: Complex Design of Granulation Units with Application of Computer Simulation and Software Modeling: Case “Vortex Granulator”
Authors: Artem Artyukhov
Nadiia Artyukhova
Publisher: Springer International Publishing
Book: Modern Information Technology and IT Education
Print ISBN: 978-3-030-46894-1

Electronic ISBN: 978-3-030-46895-8

Copyright Year: 2020
DOI: https://doi.org/10.1007/978-3-030-46895-8_31

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