Top

The International Journal of Advanced Manufacturing Technology

Published in:

05-05-2022 | ORIGINAL ARTICLE

Crystal plasticity quantification of laser peening strengthening effects on AA2195-T6 friction stir welded joints

Authors: Maziar Toursangsaraki, Yongxiang Hu, Tianyang Zhang

Published in: The International Journal of Advanced Manufacturing Technology | Issue 11-12/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

The strengthening mechanisms during mechanical surface treatment methods need to be understood to optimize material surface modification processes. This study combined experimental approaches and physics-based crystal plasticity finite element method to quantify the strengthening contributions of laser-peening-induced microstructural evolutions on the local tensile properties of AA2195-T6 friction stir welded joints. The model predicted the strengthening effects of near-surface compressive residual stresses, work hardening, and crystal morphology evolutions after laser peening application on the joint center. The simulated local joint tensile properties were then inserted into the joint macroscale model to predict the overall modifications in the joint global tensile properties after laser peening. The digital image correlation method was applied with tensile tests to observe local and overall evolutions in joint tensile properties and evaluate modeling results. The crystal plasticity model predicted the enhancements in the joint tensile properties after multiple laser peening applications. As identified by the model, the major laser peening strengthening contribution stemmed from the induced near-surface compressive residual stresses, followed by work hardening and crystal morphology evolutions. Local enhancements in the tensile strength at the joint center and modification in overall joint tensile property homogeneity improved joint mechanical properties after laser peening.

previous article Mechanical properties and degradation of laser sintered structures of PLA microspheres obtained by dual beam laser sintering method

next article Research on parallel distributed clustering algorithm applied to cutting parameter optimization

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Jiang N, Xiang G, Zheng Z-Q (2010) Microstructure evolution of aluminum-lithium alloy 2195 undergoing commercial production. Trans Nonferrous Met Soc China 20:740–745. https://doi.org/10.1016/S1003-6326(09)60207-7CrossRef

Wan L, Huang Y (2018) Friction stir welding of dissimilar aluminum alloys and steels: a review. Int J Adv Manuf Technol 99:1781–1811. https://doi.org/10.1007/s00170-018-2601-xCrossRef

Cisko A, Jordon J, Amaro R, Allison P, Wlodarski J, McClelland Z, Garcia L, Rushing T (2020) A parametric investigation on friction stir welding of Al-Li 2099. Mater Manuf Process 35:1069–1076. https://doi.org/10.1080/10426914.2020.1765249CrossRef

Kinner-Becker T, Hettig M, Sölter J, Meyer D (2021) Analysis of internal material loads and process signature components in deep rolling. CIRP J Manuf Sci Technol 35:400–409. https://doi.org/10.1016/j.cirpj.2021.06.024CrossRef

Malaki M, Ding H (2015) A review of ultrasonic peening treatment. Mater Des 87:1072–1086. https://doi.org/10.1016/j.matdes.2015.08.102CrossRef

Nie L, Wu Y, Gong H, Chen D, Guo X (2020) Effect of shot peening on redistribution of residual stress field in friction stir welding of 2219 aluminum alloy. Materials 13:3169. https://doi.org/10.3390/ma13143169CrossRef

Lu Y, Sun G, Wang Z, Su B, Zhang Y, Ni Z (2020) The effects of laser peening on laser additive manufactured 316L steel. Int J Adv Manuf Technol 107:2239–2249. https://doi.org/10.1007/s00170-020-05167-3CrossRef

Yang R, Hu Y, Luo M, Cheng H, Yao Z (2019) Distortion control of thin sections by single-sided laser peening. Opt Lasers Eng 115:90–99. https://doi.org/10.1016/j.optlaseng.2018.11.003CrossRef

Chen H, Feng A, Li J, Jia T, Liu Y (2019) Effects of multiple laser peening impacts on mechanical properties and microstructure evolution of 40CrNiMo steel. J Mater Eng Perform 28:2522–2529. https://doi.org/10.1007/s11665-019-04034-xCrossRef

10.

Zhang R, Zhou X, Gao H, Mankoci S, Liu Y, Sang X, Qin H, Hou X, Ren Z, Doll GL (2018) The effects of laser shock peening on the mechanical properties and biomedical behavior of AZ31B magnesium alloy. Surf Coat Technol 339:48–56. https://doi.org/10.1016/j.surfcoat.2018.02.009CrossRef

11.

Li J, Zhou J, Feng A, Huang S, Meng X, Sun Y, Sun Y, Tian X, Huang Y (2018) Investigation on mechanical properties and microstructural evolution of TC6 titanium alloy subjected to laser peening at cryogenic temperature. Mater Sci Eng A 734:291–298. https://doi.org/10.1016/j.msea.2018.07.093CrossRef

12.

Toursangsaraki M, Wang H, Hu Y, Karthik D (2021) Crystal plasticity modeling of laser peening effects on tensile and high cycle fatigue properties of 2024–T351 aluminum alloy. J Manuf Sci Eng 143:071015. https://doi.org/10.1115/1.4050308CrossRef

13.

Chandrasekar G, Kailasanathan C, Vasundara M (2018) Investigation on un-peened and laser shock peened dissimilar weldments of Inconel 600 and AISI 316L fabricated using activated-TIG welding technique. J Manuf Process 35:466–478. https://doi.org/10.1016/j.jmapro.2018.09.004CrossRef

14.

Kawashima T, Sano T, Hirose A, Tsutsumi S, Masaki K, Arakawa K, Hori H (2018) Femtosecond laser peening of friction stir welded 7075–T73 aluminum alloys. J Mater Process Technol 262:111–122. https://doi.org/10.1016/j.jmatprotec.2018.06.022CrossRef

15.

Karthik D, Jiang J, Hu Y, Yao Z (2021) Effect of multiple laser shock peening on microstructure, crystallographic texture and pitting corrosion of Aluminum-Lithium alloy 2060–T8. Surf Coat Technol 421:127354. https://doi.org/10.1016/j.surfcoat.2021.127354CrossRef

16.

Ge M-Z, Xiang J-Y, Yang L, Wang J (2017) Effect of laser shock peening on the stress corrosion cracking of AZ31B magnesium alloy in a simulated body fluid. Surf Coat Technol 310:157–165. https://doi.org/10.1016/j.surfcoat.2016.12.093CrossRef

17.

Hatamleh O (2008) Effects of peening on mechanical properties in friction stir welded 2195 aluminum alloy joints. Mater Sci Eng A 492:168–176. https://doi.org/10.1016/j.msea.2008.03.017CrossRef

18.

Irizalp SG, Saklakoglu N (2016) High strength and high ductility behavior of 6061–T6 alloy after laser shock processing. Opt Lasers Eng 77:183–190. https://doi.org/10.1016/j.optlaseng.2015.08.004CrossRef

19.

Hu Y, Yao Z, Hu J (2006) 3-D FEM simulation of laser shock processing. Surf Coat Technol 201:1426–1435. https://doi.org/10.1016/j.surfcoat.2006.02.018CrossRef

20.

Hu Y, Grandhi RV (2012) Efficient numerical prediction of residual stress and deformation for large-scale laser shock processing using the eigenstrain methodology. Surf Coat Technol 206:3374–3385. https://doi.org/10.1016/j.surfcoat.2012.01.050CrossRef

21.

Amelirad O, Assempour A (2019) Experimental and crystal plasticity evaluation of grain size effect on formability of austenitic stainless steel sheets. J Manuf Process 47:310–323. https://doi.org/10.1016/j.jmapro.2019.09.035CrossRef

22.

Li L, Shen L, Proust G, Moy CK, Ranzi G (2013) Three-dimensional crystal plasticity finite element simulation of nanoindentation on aluminium alloy 2024. Mater Sci Eng A 579:41–49. https://doi.org/10.1016/j.msea.2013.05.009CrossRef

23.

Wang Z, Zhang J, Xu Z, Zhang J, ul Hassan H, Li G, Zhang H, Hartmaier A, Fang F, Yan Y (2019) Crystal plasticity finite element modeling and simulation of diamond cutting of polycrystalline copper. J Manuf Process 38:187–195. https://doi.org/10.1016/j.jmapro.2019.01.007CrossRef

24.

Vukelić S, Kysar JW, Yao YL (2009) Grain boundary response of aluminum bicrystal under micro scale laser shock peening. Int J Solids Struct 46:3323–3335. https://doi.org/10.1016/j.ijsolstr.2009.04.021CrossRef

25.

Musinski WD, McDowell DL (2015) On the eigenstrain application of shot-peened residual stresses within a crystal plasticity framework: Application to Ni-base superalloy specimens. Int J Mech Sci 100:195–208. https://doi.org/10.1016/j.ijmecsci.2015.06.020CrossRef

26.

Li YL, Kohar CP, Mishra RK, Inal K (2020) A new crystal plasticity constitutive model for simulating precipitation-hardenable aluminum alloys. Int J Plast 132:102759. https://doi.org/10.1016/j.ijplas.2020.102759CrossRef

27.

Sun J-Q, Ma Y, Gao C, Luo H-Y (2019) Comprehensive tensile properties improved by deep cryogenic treatment prior to aging in friction-stir-welded 2198 Al–Li alloy. Rare Met. https://doi.org/10.1007/s12598-019-01214-5CrossRef

28.

Gao C, Ma Y, Tang L-z, Wang P, Zhang X (2017) Microstructural evolution and mechanical behavior of friction spot welded 2198–T8 Al-Li alloy during aging treatment. Mater Des 115:224–230. https://doi.org/10.1016/j.matdes.2016.11.045CrossRef

29.

Liu H, Hu Y, Dou C, Sekulic DP (2017) An effect of the rotation speed on microstructure and mechanical properties of the friction stir welded 2060–T8 Al-Li alloy. Mater Charact 123:9–19. https://doi.org/10.1016/j.matchar.2016.11.011CrossRef

30.

Toursangsaraki M, Li Q, Hu Y, Wang H, Zhao D, Zhao Y (2021) Crystal plasticity modeling for mechanical property prediction of AA2195-T6 friction stir welded joints. Mater Sci Eng A 823:141677. https://doi.org/10.1016/j.msea.2021.141677CrossRef

31.

Anjabin N, Taheri AK, Kim H (2014) Crystal plasticity modeling of the effect of precipitate states on the work hardening and plastic anisotropy in an Al–Mg–Si alloy. Comput Mater Sci 83:78–85. https://doi.org/10.1016/j.commatsci.2013.09.031CrossRef

32.

Lee M, Lim H, Adams B, Hirth J, Wagoner R (2010) A dislocation density-based single crystal constitutive equation. Int J Plast 26:925–938. https://doi.org/10.1016/j.ijplas.2009.11.004CrossRefMATH

33.

Häusler I, Schwarze C, Bilal MU, Ramirez DV, Hetaba W, Kamachali RD, Skrotzki B (2017) Precipitation of T1 and θ′ phase in Al-4Cu-1Li-0.25 Mn during age hardening: microstructural investigation and phase-field simulation. Materials 10:117. https://doi.org/10.3390/ma10020117CrossRef

34.

Wang H, Wu P, Wang J, Tomé C (2013) A crystal plasticity model for hexagonal close packed (HCP) crystals including twinning and de-twinning mechanisms. Int J Plast 49:36–52. https://doi.org/10.1016/j.ijplas.2013.02.016CrossRef

35.

Zhou W, Ren X, Yang Y, Tong Z, Chen L (2020) Dislocation behavior in nickel and iron during laser shock-induced plastic deformation. Int J Adv Manuf Technol 108:1073–1083. https://doi.org/10.1007/s00170-019-04822-8CrossRef

36.

Zhang J, Feng X, Gao J, Huang H, Ma Z, Guo L (2018) Effects of welding parameters and post-heat treatment on mechanical properties of friction stir welded AA2195-T8 Al-Li alloy. J Mater Sci Technol 34:219–227. https://doi.org/10.1016/j.jmst.2017.11.033CrossRef

37.

Brodusch N, Demers H, Gauvin R (2018) Imaging with a commercial electron backscatter diffraction (EBSD) camera in a scanning electron microscope: a review. J Imaging 4:88. https://doi.org/10.3390/jimaging4070088CrossRef

38.

Dhondt M, Aubert I, Saintier N, Olive J-M (2015) Mechanical behavior of periodical microstructure induced by friction stir welding on Al–Cu–Li 2050 alloy. Mater Sci Eng A 644:69–75. https://doi.org/10.1016/j.msea.2015.05.072CrossRef

39.

Leitão C, Galvão I, Leal R, Rodrigues D (2012) Determination of local constitutive properties of aluminium friction stir welds using digital image correlation. Mater Des 33:69–74. https://doi.org/10.1016/j.matdes.2011.07.009CrossRef

40.

Liu S, Chao Y (2004) Determination of global mechanical response of friction stir welded plates using local constitutive properties. Modell Simul Mater Sci Eng 13:1. https://doi.org/10.1088/0965-0393/13/1/001CrossRef

41.

Gao C, Zhu Z, Han J, Li H (2015) Correlation of microstructure and mechanical properties in friction stir welded 2198–T8 Al–Li alloy. Mater Sci Eng A 639:489–499. https://doi.org/10.1016/j.msea.2015.05.038CrossRef

42.

Blankenship C Jr, Hornbogen E, Starke E Jr (1993) Predicting slip behavior in alloys containing shearable and strong particles. Mater Sci Eng A 169:33–41. https://doi.org/10.1016/0921-5093(93)90596-7CrossRef

43.

Esmaeili S, Lloyd DJ, Poole WJ (2003) A yield strength model for the Al-Mg-Si-Cu alloy AA6111. Acta Mater 51:2243–2257. https://doi.org/10.1016/S1359-6454(03)00028-4CrossRef

44.

Cruzado A, Lucarini S, LLorca J, Segurado J (2018) Crystal plasticity simulation of the effect of grain size on the fatigue behavior of polycrystalline Inconel 718. Int J Fatigue 113:236–245. https://doi.org/10.1016/j.ijfatigue.2018.04.018CrossRef

45.

Thangaraju S, Heilmaier M, Murty BS, Vadlamani SS (2012) On the estimation of true Hall-Petch constants and their role on the superposition law exponent in Al alloys. Adv Eng Mater 14:892–897. https://doi.org/10.1002/adem.201200114CrossRef

46.

Rodgers B, Prangnell P (2016) Quantification of the influence of increased pre-stretching on microstructure-strength relationships in the Al–Cu–Li alloy AA2195. Acta Mater 108:55–67. https://doi.org/10.1016/j.actamat.2016.02.017CrossRef

47.

Woo W, Balogh L, Ungár T, Choo H, Feng Z (2008) Grain structure and dislocation density measurements in a friction-stir welded aluminum alloy using X-ray peak profile analysis. Mater Sci Eng A 498:308–313. https://doi.org/10.1016/j.msea.2008.08.007CrossRef

48.

Wang S, Zhu Z, Starink M (2005) Estimation of dislocation densities in cold rolled Al-Mg-Cu-Mn alloys by combination of yield strength data, EBSD and strength models. J Microsc 217:174–178. https://doi.org/10.1111/j.1365-2818.2005.01449.xMathSciNetCrossRef

49.

Lu X, Zhang X, Shi M, Roters F, Kang G, Raabe D (2019) Dislocation mechanism based size-dependent crystal plasticity modeling and simulation of gradient nano-grained copper. Int J Plast 113:52–73. https://doi.org/10.1016/j.ijplas.2018.09.007CrossRef

50.

He W, Zheng L, Xin R, Liu Q (2017) Microstructure-based modeling of tensile deformation of a friction stir welded AZ31 Mg alloy. Mater Sci Eng A 687:63–72. https://doi.org/10.1016/j.msea.2017.01.053CrossRef

51.

Luo M, Hu Y, Qian D, Yao Z (2018) Numerical modeling and mechanism analysis of hybrid heating and shock process for laser-assisted laser peen forming. J Manuf Sci Eng 140:111009. https://doi.org/10.1115/1.4040914CrossRef

52.

Sun G, Chen Y, Wei X, Shang D, Chen S (2018) Crystal plastic modeling on fatigue properties for aluminum alloy friction stir welded joint. Mater Sci Eng A 728:165–174. https://doi.org/10.1016/j.msea.2018.04.112CrossRef

53.

Fast-Irvine C, Abedini A, Noder J, Butcher C (2021) An experimental methodology to characterize the plasticity of sheet metals from uniaxial to plane strain tension. Exp Mech 61:1381–1404. https://doi.org/10.1007/s11340-021-00744-3CrossRef

54.

DeWald A, Hill M (2006) Multi-axial contour method for mapping residual stresses in continuously processed bodies. Exp Mech 46:473–490. https://doi.org/10.1007/s11340-006-8446-5CrossRef

55.

Liljedahl C, Brouard J, Zanellato O, Lin J, Tan M, Ganguly S, Irving PE, Fitzpatrick M, Zhang X, Edwards L (2009) Weld residual stress effects on fatigue crack growth behaviour of aluminium alloy 2024–T351. Int J Fatigue 31:1081–1088. https://doi.org/10.1016/j.ijfatigue.2008.05.008CrossRefMATH

56.

Priddy MW, Paulson NH, Kalidindi SR, McDowell DL (2017) Strategies for rapid parametric assessment of microstructure-sensitive fatigue for HCP polycrystals. Int J Fatigue 104:231–242. https://doi.org/10.1016/j.ijfatigue.2017.07.015CrossRef

57.

Zhang J, Li Z, Xu F, Bao C (2019) Quantification and modelling of the multiphase-coupled strengthening effect in Al-Cu-Li alloy. Metals 9:1038. https://doi.org/10.3390/met9101038CrossRef

58.

Hatamleh O, Mishra RS, Oliveras O (2009) Peening effects on mechanical properties in friction stir welded AA 2195 at elevated and cryogenic temperatures. Mater Des 30:3165–3173. https://doi.org/10.1016/j.msea.2008.03.017CrossRef

Title: Crystal plasticity quantification of laser peening strengthening effects on AA2195-T6 friction stir welded joints
Authors: Maziar Toursangsaraki
Yongxiang Hu
Tianyang Zhang
Publication date: 05-05-2022
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 11-12/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-022-09255-4

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 11-12/2022

Research on the drive electromagnetic forming of aluminum alloy and parameter optimization

Tool wear prediction in turning using workpiece surface profile images and deep learning neural networks

A general on-machine non-contact calibration method for milling cutter runout

Research on parallel distributed clustering algorithm applied to cutting parameter optimization

Effect of volcano-like textured coated tools on machining of Ti6Al4V: an experimental and simulative investigation

Taguchi-Grey multi-response optimization of wear parameter of new nanocomposite formulation of Al–Si–Mg alloy reinforced with synthesis carbon nanotube and periwinkle shell nanoparticles

Premium Partners