Skip to main content
Top
Published in: Journal of Nondestructive Evaluation 3/2017

01-09-2017

Defect Detection via Instrumented Impact in Thick-Sectioned Laminate Composites

Authors: Shane Esola, Ivan Bartoli, Suzanne E. Horner, James Q. Zheng, Antonios Kontsos

Published in: Journal of Nondestructive Evaluation | Issue 3/2017

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The application of impact-based nondestructive inspection to thick-sectioned laminate composite parts, although widely reported, is still hampered by a number of challenges. In this article, microphone-recorded impact response variations are associated with delaminations within a variety of test specimens, building in complexity from metal to composite simulant and finally toward the application of the method to hard armor protective inserts. Defective and defect-free states are verified a priori by both operator quality inspections and X-ray computed tomography. Potential delamination-discriminating metrics are determined by signal processing of vibroacoustic data. Prior reported “tap test” metrics that focus on impact force-time histories are shown to be insufficient for thick-sections laminates. The empirical results reported herein, additionally supported by simulations, suggest that large defects may be detectible via a frequency content analysis. Method limitations, potential confounds, and the extension to the case of smaller defects is discussed.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Spain, R., Schubring, N., Diamond, M.: An electronic ear for certifying reliability. Mater. Eval. Am. Soc. Nondestruct. Test. 22(3), 113–117 (1964) Spain, R., Schubring, N., Diamond, M.: An electronic ear for certifying reliability. Mater. Eval. Am. Soc. Nondestruct. Test. 22(3), 113–117 (1964)
2.
go back to reference Nagy, K., Dousis, D.A., Finch, R.D.: Detection of flaws in railroad wheels using acoustic signatures. J. Eng. Ind. 100(4), 459–465 (1978)CrossRef Nagy, K., Dousis, D.A., Finch, R.D.: Detection of flaws in railroad wheels using acoustic signatures. J. Eng. Ind. 100(4), 459–465 (1978)CrossRef
3.
go back to reference Cawley, P.: Non-destructive testing of mass produced components by natural frequency measurements. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 199(3), 161–168 (1985)CrossRef Cawley, P.: Non-destructive testing of mass produced components by natural frequency measurements. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 199(3), 161–168 (1985)CrossRef
4.
go back to reference Cawley, P., Woolfrey, A.M., Adams, R.D.: Natural frequency measurements for production quality control of fibre composites. Composites 16(1), 23–27 (1985)CrossRef Cawley, P., Woolfrey, A.M., Adams, R.D.: Natural frequency measurements for production quality control of fibre composites. Composites 16(1), 23–27 (1985)CrossRef
5.
go back to reference Carino, N.J.: The impact-echo method: an overview. In: Proceedings of the 2001 Structures Congress & Exposition (2001) Carino, N.J.: The impact-echo method: an overview. In: Proceedings of the 2001 Structures Congress & Exposition (2001)
6.
go back to reference Cheng, C., Sansalone, M.: The impact-echo response of concrete plates containing delaminations: numerical, experimental and field studies. Mater. Struct. 26(5), 274–285 (1993)CrossRef Cheng, C., Sansalone, M.: The impact-echo response of concrete plates containing delaminations: numerical, experimental and field studies. Mater. Struct. 26(5), 274–285 (1993)CrossRef
7.
go back to reference ASTM International: Standard Test Method for Measuring the P-Wave Speed and the Thickness of Concrete Plates Using the Impact-Echo Method. Annual Book of ASTM Standards, West Conshohocken, PA (2015) ASTM International: Standard Test Method for Measuring the P-Wave Speed and the Thickness of Concrete Plates Using the Impact-Echo Method. Annual Book of ASTM Standards, West Conshohocken, PA (2015)
8.
go back to reference Oh, T., et al.: Improved interpretation of vibration responses from concrete delamination defects using air-coupled impact resonance tests. J. Eng. Mech. 139(3), 315–324 (2012)CrossRef Oh, T., et al.: Improved interpretation of vibration responses from concrete delamination defects using air-coupled impact resonance tests. J. Eng. Mech. 139(3), 315–324 (2012)CrossRef
9.
go back to reference Zhu, J., Popovics, J.S.: Imaging concrete structures using air-coupled impact-echo. J. Eng. Mech. 133(6), 628–640 (2007)CrossRef Zhu, J., Popovics, J.S.: Imaging concrete structures using air-coupled impact-echo. J. Eng. Mech. 133(6), 628–640 (2007)CrossRef
10.
go back to reference ASTM International: Standard Practice for Evaluating the Condition of Concrete Plates Using the Impulse-Response Method. West Conshohocken, PA (2010) ASTM International: Standard Practice for Evaluating the Condition of Concrete Plates Using the Impulse-Response Method. West Conshohocken, PA (2010)
11.
go back to reference Nazarian, S., Reddy, S., Baker, M.: Determination of voids under rigid pavements using impulse response method. In: Von Quintas, H.L., Bush, A.J., III, Baladi, G.Y. (eds.) Nondestructive Testing of Pavements and Backcalculation of Moduli, ASTM STP 1198, vol. 2. American Society for Testing and Materials, Philadelphia (1994) Nazarian, S., Reddy, S., Baker, M.: Determination of voids under rigid pavements using impulse response method. In: Von Quintas, H.L., Bush, A.J., III, Baladi, G.Y. (eds.) Nondestructive Testing of Pavements and Backcalculation of Moduli, ASTM STP 1198, vol. 2. American Society for Testing and Materials, Philadelphia (1994)
12.
go back to reference Raju, P.K., Vaidya, U.K.: Nondestructive evaluation (NDE) of composites using the acoustic impact technique (AIT). In: Mitchell, M.R., Buck, O. (eds.) Cyclic Deformation, Fracture, and Nondestructive Evaluation of Advanced Materials, ASTM STP 1184, vol. 2, pp. 376–391. American Society for Testing and Materials, Philadelphia (1994) Raju, P.K., Vaidya, U.K.: Nondestructive evaluation (NDE) of composites using the acoustic impact technique (AIT). In: Mitchell, M.R., Buck, O. (eds.) Cyclic Deformation, Fracture, and Nondestructive Evaluation of Advanced Materials, ASTM STP 1184, vol. 2, pp. 376–391. American Society for Testing and Materials, Philadelphia (1994)
13.
go back to reference Schroeer, R.: The acoustic impact technique. Non-Destruct. Test. 3(3), 194–196 (1970)CrossRef Schroeer, R.: The acoustic impact technique. Non-Destruct. Test. 3(3), 194–196 (1970)CrossRef
14.
go back to reference ASTM International: Standard Guide for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts. West Conshohocken, PA (2013) ASTM International: Standard Guide for Resonant Ultrasound Spectroscopy for Defect Detection in Both Metallic and Non-metallic Parts. West Conshohocken, PA (2013)
15.
go back to reference Jüngert, A., Große, C., Krüger, M.: Local acoustic resonance spectroscopy (LARS) for glass fiber-reinforced polymer applications. J. Nondestruct. Eval. 33(1), 23–33 (2014) Jüngert, A., Große, C., Krüger, M.: Local acoustic resonance spectroscopy (LARS) for glass fiber-reinforced polymer applications. J. Nondestruct. Eval. 33(1), 23–33 (2014)
16.
go back to reference Lange, Y.V.: Acoustical spectral nondestructive-testing method. Sov. J. Nondestruct. Test. USSR 14(3), 193–199 (1978) Lange, Y.V.: Acoustical spectral nondestructive-testing method. Sov. J. Nondestruct. Test. USSR 14(3), 193–199 (1978)
17.
go back to reference Avitabile, P.: Experimental modal analysis. J. Sound Vib. 35, 20–31 (2001) Avitabile, P.: Experimental modal analysis. J. Sound Vib. 35, 20–31 (2001)
18.
go back to reference Chopra, A.K.: Dynamics of Structures, vol. 3. Prentice Hall, Englewood Cliffs, New Jersey (1995)MATH Chopra, A.K.: Dynamics of Structures, vol. 3. Prentice Hall, Englewood Cliffs, New Jersey (1995)MATH
19.
go back to reference Luo, H., Hanagud, S.: Delamination modes in composite plates. J. Aerosp. Eng. 9(4), 106–113 (1996)CrossRef Luo, H., Hanagud, S.: Delamination modes in composite plates. J. Aerosp. Eng. 9(4), 106–113 (1996)CrossRef
20.
go back to reference Pardoen, G.C.: Effect of delamination on the natural frequencies of composite laminates. J. Compos. Mater. 23(12), 1200–1215 (1989)CrossRef Pardoen, G.C.: Effect of delamination on the natural frequencies of composite laminates. J. Compos. Mater. 23(12), 1200–1215 (1989)CrossRef
21.
go back to reference Pérez, M.A., Gil, L., Oller, S.: Impact damage identification in composite laminates using vibration testing. Compos. Struct. 108, 267–276 (2014)CrossRef Pérez, M.A., Gil, L., Oller, S.: Impact damage identification in composite laminates using vibration testing. Compos. Struct. 108, 267–276 (2014)CrossRef
22.
go back to reference Cawley, P.: Low frequency NDT techniques for the detection of disbands and delaminations. Br. J. Non-Destruct. Test. 32(9), 454–461 (1990) Cawley, P.: Low frequency NDT techniques for the detection of disbands and delaminations. Br. J. Non-Destruct. Test. 32(9), 454–461 (1990)
23.
go back to reference Cawley, P., Adams, R.D.: The mechanics of the coin-tap method of non-destructive testing. J. Sound Vib. 122(2), 299–316 (1988)CrossRef Cawley, P., Adams, R.D.: The mechanics of the coin-tap method of non-destructive testing. J. Sound Vib. 122(2), 299–316 (1988)CrossRef
24.
go back to reference Hsu, D.K., Barnard, D.J., Peters, J.J., Dayal, V.: Physical basis of tap test as a quantitative imaging tool for composite structures on aircraft. In: Thompson, D.O., Chimenti, D.E. (eds.) Proceedings of the Twenty-Sixth Annual Symposium on Qualitative Nondestructive Evaluation. AIP Conference Proceedings, Montréal, Canada, 25–30 July, vol. 19, pp. 1857–1864. American Institute of Physics (2000) Hsu, D.K., Barnard, D.J., Peters, J.J., Dayal, V.: Physical basis of tap test as a quantitative imaging tool for composite structures on aircraft. In: Thompson, D.O., Chimenti, D.E. (eds.) Proceedings of the Twenty-Sixth Annual Symposium on Qualitative Nondestructive Evaluation. AIP Conference Proceedings, Montréal, Canada, 25–30 July, vol. 19, pp. 1857–1864. American Institute of Physics (2000)
25.
go back to reference Hsu, D.K., Barnard, D.J., Peters, J.J., Hudelson, N.A.: Non-Destructive Inspections and the Display of Inspection Results. US Patent 6,327,921 B1, 11 Dec 2011. Iowa State University, Ames, IA Hsu, D.K., Barnard, D.J., Peters, J.J., Hudelson, N.A.: Non-Destructive Inspections and the Display of Inspection Results. US Patent 6,327,921 B1, 11 Dec 2011. Iowa State University, Ames, IA
26.
go back to reference Peters, J.J., Barnard, D.J., Hudelson, N.A., Simpson, T.S., Hsu, D.K.: A prototype tap test imaging system: initial field test results. In: Thompson, D.O., Chimenti, D.E. (eds.) Proceedings of the Twenty-Sixth Annual Symposium on Qualitative Nondestructive Evaluation. AIP Conference Proceedings, Montréal, Canada, 25–30 July, vol. 19, pp. 2053–2060. American Institute of Physics (2000) Peters, J.J., Barnard, D.J., Hudelson, N.A., Simpson, T.S., Hsu, D.K.: A prototype tap test imaging system: initial field test results. In: Thompson, D.O., Chimenti, D.E. (eds.) Proceedings of the Twenty-Sixth Annual Symposium on Qualitative Nondestructive Evaluation. AIP Conference Proceedings, Montréal, Canada, 25–30 July, vol. 19, pp. 2053–2060. American Institute of Physics (2000)
27.
go back to reference Georgeson, G., Lea, S., Hansen, J.: Electronic tap hammer for composite damage assessment. In: Rempt, R.D., Broz, A.L. (eds.) Nondestructive Evaluation of Aging Aircraft, Airports, and Aerospace Hardware. Proceedings of SPIE 2945, 3 Dec, Scottsdale, AZ, vol. 2945, pp. 328–338. SPIE (1996) Georgeson, G., Lea, S., Hansen, J.: Electronic tap hammer for composite damage assessment. In: Rempt, R.D., Broz, A.L. (eds.) Nondestructive Evaluation of Aging Aircraft, Airports, and Aerospace Hardware. Proceedings of SPIE 2945, 3 Dec, Scottsdale, AZ, vol. 2945, pp. 328–338. SPIE (1996)
28.
go back to reference Georgeson, G.E.: Damage Detection Device and Method. The Boeing Company, Seattle, WA (2004) Georgeson, G.E.: Damage Detection Device and Method. The Boeing Company, Seattle, WA (2004)
29.
go back to reference Mitsuhashi, K., et al.: Method and Apparatus for Impact-Type Inspection of Structures. Mitsui Engineering & Shipbuilding Co., Ltd., Tokyo (1991) Mitsuhashi, K., et al.: Method and Apparatus for Impact-Type Inspection of Structures. Mitsui Engineering & Shipbuilding Co., Ltd., Tokyo (1991)
30.
go back to reference Pfund, B.: Portable test hammer apparatus. US Patent 5,686,652, 11 Nov 1997 Pfund, B.: Portable test hammer apparatus. US Patent 5,686,652, 11 Nov 1997
31.
go back to reference Ibrahim, M.E.: Nondestructive evaluation of thick-section composites and sandwich structures: a review. Compos. Part A: Appl. Sci. Manuf. 64, 36–48 (2014)CrossRef Ibrahim, M.E.: Nondestructive evaluation of thick-section composites and sandwich structures: a review. Compos. Part A: Appl. Sci. Manuf. 64, 36–48 (2014)CrossRef
32.
go back to reference Cawley, P., Adams, R.D.: Sensitivity of the coin-tap method of nondestructive testing. Mater. Eval. 47, 558–563 (1989) Cawley, P., Adams, R.D.: Sensitivity of the coin-tap method of nondestructive testing. Mater. Eval. 47, 558–563 (1989)
33.
go back to reference Carino, N.J.: Impact echo: the fundamentals. In: International Symposium Non-Destructive Testing in Civil Engineering (NDT-CE), Berlin, Germany (2015) Carino, N.J.: Impact echo: the fundamentals. In: International Symposium Non-Destructive Testing in Civil Engineering (NDT-CE), Berlin, Germany (2015)
34.
go back to reference Fastl, H., Zwicker, E.: Psychoacoustics: Facts and Models. Springer, Berlin (2007)CrossRef Fastl, H., Zwicker, E.: Psychoacoustics: Facts and Models. Springer, Berlin (2007)CrossRef
35.
go back to reference Wightman, F.L., Green, D.M.: The perception of pitch: the pitch of a sound wave is closely related to its frequency or periodicity–but the exact nature of that relation remains a mystery. Am. Sci. 62(2), 208–215 (1974) Wightman, F.L., Green, D.M.: The perception of pitch: the pitch of a sound wave is closely related to its frequency or periodicity–but the exact nature of that relation remains a mystery. Am. Sci. 62(2), 208–215 (1974)
36.
go back to reference Andreisek, G., et al.: The virtual tap test— a training system for wind turbine rotor blade inspectors. In: Proceedings of the 19th World Conference on Non-Destructive Testing (2016) Andreisek, G., et al.: The virtual tap test— a training system for wind turbine rotor blade inspectors. In: Proceedings of the 19th World Conference on Non-Destructive Testing (2016)
37.
go back to reference Giordano, B.L., Rocchesso, D., McAdams, S.: Integration of acoustical information in the perception of impacted sound sources: the role of information accuracy and exploitability. J. Exp. Psychol. Hum. Percept. Perform. 36(2), 462 (2010)CrossRef Giordano, B.L., Rocchesso, D., McAdams, S.: Integration of acoustical information in the perception of impacted sound sources: the role of information accuracy and exploitability. J. Exp. Psychol. Hum. Percept. Perform. 36(2), 462 (2010)CrossRef
38.
go back to reference Haynes, N., et al.: Automated non-destructive evaluation system for hard armor protective inserts of body armor. In: Personal Armour Systems Symposium. International Personal Armour Committee (IPAC), Brussels, Belgium (2008) Haynes, N., et al.: Automated non-destructive evaluation system for hard armor protective inserts of body armor. In: Personal Armour Systems Symposium. International Personal Armour Committee (IPAC), Brussels, Belgium (2008)
39.
go back to reference Roberson, C., et al.: Update on practical non destructive testing methods for in-service QA of ceramic body armor plates. In: Personal Armour Systems Symposium. International Personal Armour Committee (IPAC), Leeds, UK Roberson, C., et al.: Update on practical non destructive testing methods for in-service QA of ceramic body armor plates. In: Personal Armour Systems Symposium. International Personal Armour Committee (IPAC), Leeds, UK
40.
go back to reference Meitzler, T.J., et al.: Crack detection in armor plates using ultrasonic techniques. Mater. Eval. Am. Soc. Nondestruct. Test. 66, 555–559 (2008) Meitzler, T.J., et al.: Crack detection in armor plates using ultrasonic techniques. Mater. Eval. Am. Soc. Nondestruct. Test. 66, 555–559 (2008)
41.
go back to reference Godínez-Azcuaga, V.F., Finlayson, R.D.: Acoustic techniques for the inspection of ballistic protective inserts in personnel armor. SAMPE 39, 8–19 (2003) Godínez-Azcuaga, V.F., Finlayson, R.D.: Acoustic techniques for the inspection of ballistic protective inserts in personnel armor. SAMPE 39, 8–19 (2003)
42.
go back to reference Godínez-Azcuaga, V.F., Ozevin, D., Finlayson, R.D.: Automated Damage Assessment System for Protective Inserts Using Low Frequency Ultrasonics. US Army RDECOM-NSRDEC; Physical Acoustics Corporation, Natick, Massachusetts (2006) Godínez-Azcuaga, V.F., Ozevin, D., Finlayson, R.D.: Automated Damage Assessment System for Protective Inserts Using Low Frequency Ultrasonics. US Army RDECOM-NSRDEC; Physical Acoustics Corporation, Natick, Massachusetts (2006)
43.
go back to reference Rayleigh, L.: The Theory of Sound. Unabridged, Second Revised, vol. I & II. Dover, New York (1945) Rayleigh, L.: The Theory of Sound. Unabridged, Second Revised, vol. I & II. Dover, New York (1945)
44.
go back to reference Johnson, K.L.: Mechanics, Contact, Printing, Ninth, 2003. Cambridge University Press, Cambridge (1985) Johnson, K.L.: Mechanics, Contact, Printing, Ninth, 2003. Cambridge University Press, Cambridge (1985)
45.
go back to reference Cawley, P., Adams, R.: Sensitivity of the coin-tap method of nondestructive testing. Mater. Eval. 47(5), 558–563 (1989) Cawley, P., Adams, R.: Sensitivity of the coin-tap method of nondestructive testing. Mater. Eval. 47(5), 558–563 (1989)
46.
go back to reference Cawley, P.: A high frequency coin-tap method of non-destructive testing. Mech. Syst. Signal Process. 5(1), 1–11 (1991)CrossRef Cawley, P.: A high frequency coin-tap method of non-destructive testing. Mech. Syst. Signal Process. 5(1), 1–11 (1991)CrossRef
47.
go back to reference Cawley, P., Theodorakopoulos, C.: The membrane resonance method of non-destructive testing. J. Sound Vib. 130(2), 299–311 (1989) Cawley, P., Theodorakopoulos, C.: The membrane resonance method of non-destructive testing. J. Sound Vib. 130(2), 299–311 (1989)
48.
go back to reference Mackie, R., Vardy, A.: Applying the coin-tap test to adhesives in civil engineering: a numerical study. Int. J. Adhes. Adhes. 10(3), 215–220 (1990)CrossRef Mackie, R., Vardy, A.: Applying the coin-tap test to adhesives in civil engineering: a numerical study. Int. J. Adhes. Adhes. 10(3), 215–220 (1990)CrossRef
49.
go back to reference Oh, T., Popovics, J.S., Sim, S.-H.: Analysis of vibration for regions above rectangular delamination defects in solids. J. Sound Vib. 332(7), 1766–1776 (2013)CrossRef Oh, T., Popovics, J.S., Sim, S.-H.: Analysis of vibration for regions above rectangular delamination defects in solids. J. Sound Vib. 332(7), 1766–1776 (2013)CrossRef
50.
go back to reference Solodov, I., Bai, J., Busse, G.: Resonant ultrasound spectroscopy of defects: case study of flat-bottomed holes. J. Appl. Phys. 113(22), 223512 (2013) Solodov, I., Bai, J., Busse, G.: Resonant ultrasound spectroscopy of defects: case study of flat-bottomed holes. J. Appl. Phys. 113(22), 223512 (2013)
51.
go back to reference Esola, S., et al.: Parametric study using modal analysis of a bi-material plate with defects. In: 41st Annual Review of Progress in Quantitative Nondestructive Evaluation. AIP, Boise, Idaho (2014) Esola, S., et al.: Parametric study using modal analysis of a bi-material plate with defects. In: 41st Annual Review of Progress in Quantitative Nondestructive Evaluation. AIP, Boise, Idaho (2014)
Metadata
Title
Defect Detection via Instrumented Impact in Thick-Sectioned Laminate Composites
Authors
Shane Esola
Ivan Bartoli
Suzanne E. Horner
James Q. Zheng
Antonios Kontsos
Publication date
01-09-2017
Publisher
Springer US
Published in
Journal of Nondestructive Evaluation / Issue 3/2017
Print ISSN: 0195-9298
Electronic ISSN: 1573-4862
DOI
https://doi.org/10.1007/s10921-017-0422-8

Other articles of this Issue 3/2017

Journal of Nondestructive Evaluation 3/2017 Go to the issue

Premium Partners