Skip to main content
Top

2016 | OriginalPaper | Chapter

Direction of the Bottleneck in Dependence on Inventory Levels

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Buffers decouple fluctuations in the material flow. It is common wisdom in industry that a full buffer indicates a downstream bottleneck and an empty buffer indicates an upstream bottleneck. Numerous different bottleneck detection methods use this approach to detect the bottlenecks. However, so far this common wisdom on the shop floor has not yet been verified academically. The authors tested this hypothesis using a bottleneck detection method that was able to detect the bottleneck in a system at any given time. The bottleneck direction can reasonably be determined based on the inventory levels of the buffer only for symmetrical systems. In asymmetrical systems, the likelihood of the bottleneck direction is biased toward the bottleneck.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Roser, C., Lorentzen, K., Deuse, J.: Reliable shop floor bottleneck detection for flow lines through process and inventory observations: the bottleneck walk. Logist. Res. 8(1) (2015) Roser, C., Lorentzen, K., Deuse, J.: Reliable shop floor bottleneck detection for flow lines through process and inventory observations: the bottleneck walk. Logist. Res. 8(1) (2015)
2.
go back to reference Law, A.M., Kelton, W.D.: Simulation Modeling and Analysis, 2nd edn. McGraw-Hill, New York (1991)MATH Law, A.M., Kelton, W.D.: Simulation Modeling and Analysis, 2nd edn. McGraw-Hill, New York (1991)MATH
3.
go back to reference Elmasry, G., McCann, C.: Bottleneck discovery in large-scale networks based on the expected value of per-hop delay, vol. 1, pp. 405–410 (2003) Elmasry, G., McCann, C.: Bottleneck discovery in large-scale networks based on the expected value of per-hop delay, vol. 1, pp. 405–410 (2003)
4.
go back to reference Roser, C., Lorentzen, K., Deuse, J.: Reliable shop floor bottleneck detection for flow lines through process and inventory observations. Procedia CIRP 19, 63–68 (2014)CrossRef Roser, C., Lorentzen, K., Deuse, J.: Reliable shop floor bottleneck detection for flow lines through process and inventory observations. Procedia CIRP 19, 63–68 (2014)CrossRef
5.
go back to reference Li, L., Chang, Q., Ni, J., Xiao, G., Biller, S.: Bottleneck detection of manufacturing systems using data driven method, pp. 76–81 (2007) Li, L., Chang, Q., Ni, J., Xiao, G., Biller, S.: Bottleneck detection of manufacturing systems using data driven method, pp. 76–81 (2007)
6.
go back to reference Lawrence, S.R., Buss, A.H.: Shifting production bottlenecks: causes, cures, and conundrums. Prod. Oper. Manag. 3(1), 21–37 (2009)CrossRef Lawrence, S.R., Buss, A.H.: Shifting production bottlenecks: causes, cures, and conundrums. Prod. Oper. Manag. 3(1), 21–37 (2009)CrossRef
7.
go back to reference Richtung des Engpasses in Abhängigkeit vom Füllstand eines Bestandes. Masters thesis, Karlsruhe University of Applied Sciences, Germany (2015) Richtung des Engpasses in Abhängigkeit vom Füllstand eines Bestandes. Masters thesis, Karlsruhe University of Applied Sciences, Germany (2015)
8.
go back to reference Roser, C., Nakano, M., Tanaka, M.: Single simulation buffer optimization. In: Winter Simulation Conference, vol. 4, pp. 1079–1086 (2002) Roser, C., Nakano, M., Tanaka, M.: Single simulation buffer optimization. In: Winter Simulation Conference, vol. 4, pp. 1079–1086 (2002)
9.
go back to reference Roser, C., Nakano, M., Tanaka, M.: Tracking shifting bottlenecks. In: Japan-USA Symposium on Flexible Automation, pp. 745–750 (2002) Roser, C., Nakano, M., Tanaka, M.: Tracking shifting bottlenecks. In: Japan-USA Symposium on Flexible Automation, pp. 745–750 (2002)
10.
go back to reference Roser, C., Nakano, M.: A quantitative comparison of bottleneck detection methods in manufacturing systems with particular consideration for shifting bottlenecks. In: Umeda, S., Nakano, M., Mizuyama, H., Hibino, H., Kiritsis, D., von Cieminski, G. (eds.) Advances in Production Management Systems: Innovative Production Management Towards Sustainable Growth, pp. 273–281. Springer, Heidelberg (2015)CrossRef Roser, C., Nakano, M.: A quantitative comparison of bottleneck detection methods in manufacturing systems with particular consideration for shifting bottlenecks. In: Umeda, S., Nakano, M., Mizuyama, H., Hibino, H., Kiritsis, D., von Cieminski, G. (eds.) Advances in Production Management Systems: Innovative Production Management Towards Sustainable Growth, pp. 273–281. Springer, Heidelberg (2015)CrossRef
11.
go back to reference Lima, E., Chwif, L., Ribeiro, M., Barreto, P.: Metodology for selecting the best suitable bottleneck detection method, pp. 1746–1751 (2008) Lima, E., Chwif, L., Ribeiro, M., Barreto, P.: Metodology for selecting the best suitable bottleneck detection method, pp. 1746–1751 (2008)
Metadata
Title
Direction of the Bottleneck in Dependence on Inventory Levels
Authors
Carolin Romeser
Christoph Roser
Copyright Year
2016
DOI
https://doi.org/10.1007/978-3-319-51133-7_79

Premium Partner