Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Published in:
Single Point Diamond Turning Technology Read chapter Read first chapter

2018 | OriginalPaper | Chapter

10. Dynamic Modelling of Shear Band Formation and Tool-Tip Vibration in Ultra-Precision Diamond Turning

Authors : Sandy Suet To, Victor Hao Wang, Wing Bun Lee

Published in: Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Publisher: Springer Berlin Heidelberg

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Elastic strain induced shear bands and high-frequency tool-tip vibration are two important physical phenomena associated with the chip morphology and machining dynamics of the micro-cutting process. These phenomena and related topics have been studied separately and so far, there has been no model developed that can successfully link together these phenomena in different research areas of ultra-precision machining. This chapter is based on the system approach which includes the components of the machine tool and cutting process. The embedded system time manifests its function in the cyclic behaviour of the formation of serrated chips with elastic strain-induced shear bands, the dynamic response of high-frequency tool-tip vibration, and the previously proposed characterisation method of the machined surface.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
previous chapter Tool-Tip Vibration at High Frequencies
Literature
Astakhov, V. P. (1998). Metal cutting mechanics (pp. 95–123). CRC Press LLC.
Budak, E., & Ozlu, E. (2008). Development of a thermomechanical cutting process model for machining process simulations. In CIRP annals—manufacturing technology (Vol. 57, pp. 97–100).
Chao, B. T., & Bisacre, G. H. (1951). The effect of speed and feed on the mechanics of metal cutting. Proceedings of the Institution of Mechanical Engineers, 165, 1.CrossRef
Davim, J. P., & Maranhão, C. (2009). A study of plastic strain and plastic strain rate in machining of steel AISI 1045 using FEM analysis. Materials and Design, 30, 160–165.CrossRef
Dinzart, F., & Molinari, A. (1998). Structure of adiabatic shear bands in thermo-viscoplastic materials. European Journal of Mechanics—A/Solids, 17, 923–938.MathSciNetCrossRefMATH
Dirikolu, M. H., Childs, T. H. C., & Maekawa, K. (2001). Finite element simulation of chip flow in metal machining. International Journal of Mechanical Sciences, 43, 2699–2713.CrossRefMATH
Drucker, D. (1949). An analysis of the mechanics of metal cutting. Journal of Applied Physics, 20, 1013.CrossRef
Dudzinski, D., & Molinari, A. (1997). A modeling of cutting for viscoplastic materials. International Journal of Mechanical Science, 39(4), 369–389.CrossRefMATH
Kececioglu, D. (1958). Shear strain rate in metal cutting and its effect on shear flow stress. ASME Journal of Engineering for Industry, 80, 158.
Molinari, A. (1997). Collective behavior and spacing of adiabatic shear bands. Journal of the Mechanics and Physics of Solids, 45, 1551–1575.MathSciNetCrossRefMATH
Molinari, A., Musquar, C., & Sutter, G. (2002). Adiabatic shear banding in high speed machining of Ti–6Al–4V: experiments and modeling. International Journal of Plasticity, 18, 443–459.CrossRefMATH
Ostasevicius, V., Gaidys, R., Rimkeviciene, J., & Dauksevicius, R. (2010). An approach based on tool mode control for surface roughness reduction in high-frequency vibration cutting. Journal of Sound and Vibration, 329, 4866–4879.CrossRef
Oxley, P. L. B. (1963). Rate of strain effect in metal cutting. ASME Journal of Engineering for Industry, 84, 335.CrossRef
Shirakashi, T., Maekawa, K., & Usui, E. (1983). Flow stress of low carbon steel at high temperature and strain rate (Parts I–II). Bulletin of the Japan Society of Precision Engineering, 17, 161–172.
Wang, H., To, S., Chan, C. Y., Cheung, C. F., & Lee, W. B. (2010a). A study of regularly spaced shear bands and morphology of serrated chip formation in microcutting process. Scripta Materialia, 63, 227–230.CrossRef
Wang, H., To, S., Chan, C. Y., Cheung, C. F., & Lee, W. B. (2010b). A theoretical and experimental investigation of the tool-tip vibration and its influence upon surface generation in single-point diamond turning. International Journal of Machine Tools and Manufacture, 50, 241–252.CrossRef
Wasley, R. J. (1973). Stress wave propagation in solids: an introduction (pp. 19–24). New York: Marcel Dekker Inc.
Wright, T. W., & Ockendon, H. (1992). A model for fully formed shear bands. Journal of the Mechanics and Physics of Solids, 40(6), 1217–1226.MathSciNetCrossRefMATH
Wright, T. W., & Ockendon, H. (1996). A scaling law for the effect of inertia on the formation of adiabatic shear bands. International Journal of Plasticity, 12, 927–934.CrossRefMATH
Zhou, L., Shimizu, J., Muroya, A., & Eda, H. (2003). Material removal mechanism beyond plastic wave propagation rate. Precision Engineering, 27, 109–116.CrossRef
Metadata
Title
Dynamic Modelling of Shear Band Formation and Tool-Tip Vibration in Ultra-Precision Diamond Turning
Authors
Sandy Suet To
Victor Hao Wang
Wing Bun Lee
Copyright Year
2018
Publisher
Springer Berlin Heidelberg
Book
Materials Characterisation and Mechanism of Micro-Cutting in Ultra-Precision Diamond Turning

Print ISBN: 978-3-662-54821-9

Electronic ISBN: 978-3-662-54823-3

Copyright Year: 2018

DOI
https://doi.org/10.1007/978-3-662-54823-3_10

Premium Partners

    Image Credits