Skip to main content
Top
Published in: Tribology Letters 2/2017

01-06-2017 | Original Paper

Experimental Research on the Frictional Resistance of Fluid-Driven Pipeline Robot with Small Size in Gas Pipeline

Authors: Xiaoxiao Zhu, Wei Wang, Shimin Zhang, Shuhai Liu

Published in: Tribology Letters | Issue 2/2017

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Pipeline inspection gauge (pig), as a kind of pipeline robot, is commonly used in oil and gas pipelines during different stages of operation to perform functions such as dewatering, cleaning and inspecting. Predicting the motion of a pig to estimate its velocity, position and required driving pressure is essential before pigging. A precise evaluation can greatly help the operator to control the motion of the pig and reduce the pigging risks. The frictional resistance between a pig and the pipeline is a key determinant of the prediction accuracy, and research on the contact behaviour of sealing disc can help to understand the frictional resistance well. As a result, in this paper, an experimental rig for measuring the frictional resistance of the bidirectional pig with high accuracy was developed, and the effects of the sealing disc’s interference, thickness and clamping rate on the sliding friction of the pig were experimentally studied. The corresponding normal force between the sealing disc and the pipeline was obtained by a 2D axisymmetric nonlinear finite element model, and the frictional coefficient with the variation of the sealing disc’s size was presented. Research results show different effects of the sealing disc’s sizes on the frictional force, normal force and the frictional coefficient. In addition, different contact behaviours can be observed by the indication of the frictional coefficient curve. The contact behaviour can be grouped into several conditions, depending on the size of the sealing disc.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Lesani, M., Rafeeyan, M., Sohankar, A.: Dynamic analysis of small pig through two and three-dimensional liquid pipeline. J. Appl. Fluid Mech. 5(2), 75–83 (2012) Lesani, M., Rafeeyan, M., Sohankar, A.: Dynamic analysis of small pig through two and three-dimensional liquid pipeline. J. Appl. Fluid Mech. 5(2), 75–83 (2012)
2.
go back to reference Saeidbakhsh, M., Rafeeyan, M., Ziaei-Rad, S.: Dynamic analysis of small pigs in space pipelines. Oil Gas Sci. Technol. Revue de l’IFP 64(2), 155–164 (2009)CrossRef Saeidbakhsh, M., Rafeeyan, M., Ziaei-Rad, S.: Dynamic analysis of small pigs in space pipelines. Oil Gas Sci. Technol. Revue de l’IFP 64(2), 155–164 (2009)CrossRef
3.
go back to reference Canavese, G., Scaltrito, L., Ferrero, S., Pirri, C.F., Cocuzza, M., Pirola, M., Corbellini, S., Ghione, G., Ramella, C., Verga, F., Tasso, A., Di Lullo, A.: A novel smart caliper foam pig for low-cost pipeline inspection—part A: design and laboratory characterization. J. Pet. Sci. Eng. 127, 311–317 (2015). doi:10.1016/j.petrol.2015.01.008 CrossRef Canavese, G., Scaltrito, L., Ferrero, S., Pirri, C.F., Cocuzza, M., Pirola, M., Corbellini, S., Ghione, G., Ramella, C., Verga, F., Tasso, A., Di Lullo, A.: A novel smart caliper foam pig for low-cost pipeline inspection—part A: design and laboratory characterization. J. Pet. Sci. Eng. 127, 311–317 (2015). doi:10.​1016/​j.​petrol.​2015.​01.​008 CrossRef
4.
go back to reference Quarini, J., Shire, S.: A review of fluid-driven pipeline pigs and their applications. Proc. Inst. Mech. Eng. Part E J. Process Mech. Eng. 221(1), 1–10 (2007)CrossRef Quarini, J., Shire, S.: A review of fluid-driven pipeline pigs and their applications. Proc. Inst. Mech. Eng. Part E J. Process Mech. Eng. 221(1), 1–10 (2007)CrossRef
5.
go back to reference Sadovnychiy, S., Lopez, J.: Improvement of pipeline odometer system accuracy. In: Canadian International Petroleum Conference. Petroleum Society of Canada (2005) Sadovnychiy, S., Lopez, J.: Improvement of pipeline odometer system accuracy. In: Canadian International Petroleum Conference. Petroleum Society of Canada (2005)
8.
go back to reference Rahe, F.: Optimizing the active speed control unit for in-line inspection tools in gas. In: Proceedings of the International Pipeline Conference, Calgary, IPC2006-10260, 1–7 (2006) Rahe, F.: Optimizing the active speed control unit for in-line inspection tools in gas. In: Proceedings of the International Pipeline Conference, Calgary, IPC2006-10260, 1–7 (2006)
10.
go back to reference Podgorbunskikh, A.M., Loskutov, V.E.: Improving the quality of diagnostics of gas-main pipelines by using a device for automated control of the velocity of pig flaw detectors. Russ. J. Nondestr. Test. 44(5), 334–342 (2008). doi:10.1134/s1061830908050069 CrossRef Podgorbunskikh, A.M., Loskutov, V.E.: Improving the quality of diagnostics of gas-main pipelines by using a device for automated control of the velocity of pig flaw detectors. Russ. J. Nondestr. Test. 44(5), 334–342 (2008). doi:10.​1134/​s106183090805006​9 CrossRef
11.
go back to reference Guibin, T., Shimin, Z., Xiaoxiao, Z., Liyun, S., Qingbao, Z.: Research on bypass-valve and its resistance characteristic of speed regulating pig in gas pipeline. In: ICMTMA 2011: The Third International Conference on Measuring Technology and Mechatronics Automation, , Shanghai, China, 6–7 January, 2011, pp. 1114–1117. IEEE (2011) Guibin, T., Shimin, Z., Xiaoxiao, Z., Liyun, S., Qingbao, Z.: Research on bypass-valve and its resistance characteristic of speed regulating pig in gas pipeline. In: ICMTMA 2011: The Third International Conference on Measuring Technology and Mechatronics Automation, , Shanghai, China, 6–7 January, 2011, pp. 1114–1117. IEEE (2011)
12.
go back to reference Botros, K.K., Golshan, H.: Dynamics of pig motion in gas pipelines. In: AGA-Operations Conference and Biennial Exhibition, David L. Lawrence Convention Center, Pittsburgh, Pennsylvania, May 19–21, 2009, Session 11: Corrosion Control 1–16 (2009) Botros, K.K., Golshan, H.: Dynamics of pig motion in gas pipelines. In: AGA-Operations Conference and Biennial Exhibition, David L. Lawrence Convention Center, Pittsburgh, Pennsylvania, May 19–21, 2009, Session 11: Corrosion Control 1–16 (2009)
16.
go back to reference Azevedo, L., Bracm, A., Nieckele, A., Naccxhe, M., Gomes, M.: Simple hydrodynamic models for the prediction of pig motions in pipelines. In: Offshore Technology Conference, Houston, TX, 6–9 May 1996, pp. 729–739. OTC (1996) Azevedo, L., Bracm, A., Nieckele, A., Naccxhe, M., Gomes, M.: Simple hydrodynamic models for the prediction of pig motions in pipelines. In: Offshore Technology Conference, Houston, TX, 6–9 May 1996, pp. 729–739. OTC (1996)
17.
go back to reference Niechele, A.O., Braga, A.M.B., Aevedo, L.F.A.: Transient pig motion through non-isothermal gas and liquid pipelines. In: 2000 International Pipeline Conference, Calgary, Alberta, Canada, October 1–5 2000, pp. 611–618. ASME (2000) Niechele, A.O., Braga, A.M.B., Aevedo, L.F.A.: Transient pig motion through non-isothermal gas and liquid pipelines. In: 2000 International Pipeline Conference, Calgary, Alberta, Canada, October 1–5 2000, pp. 611–618. ASME (2000)
18.
go back to reference Esmaeilzadeh, F., Asemani, M., Mowla, D.: Modeling of pig operations in natural gas and liquid pipeline. In: SPE Annual Technical Conference and Exhibition, San Antonio, TX, USA, 24–27 September 2006, pp. 1–4. Society of Petroleum Engineers (2006) Esmaeilzadeh, F., Asemani, M., Mowla, D.: Modeling of pig operations in natural gas and liquid pipeline. In: SPE Annual Technical Conference and Exhibition, San Antonio, TX, USA, 24–27 September 2006, pp. 1–4. Society of Petroleum Engineers (2006)
20.
21.
go back to reference Mendes, P.S., Braga, A.M., Azevedo, L.F., Correa, K.S.: Resistive force of wax deposits during pigging operations. J. Energy Res. Technol. 121(3), 167–171 (1999)CrossRef Mendes, P.S., Braga, A.M., Azevedo, L.F., Correa, K.S.: Resistive force of wax deposits during pigging operations. J. Energy Res. Technol. 121(3), 167–171 (1999)CrossRef
24.
25.
go back to reference Wang, Q., Sarica, C., Chen, T.X.: An experimental study on mechanics of wax removal in pipeline. J. Energy Res. Technol. 127(4), 302–309 (2005)CrossRef Wang, Q., Sarica, C., Chen, T.X.: An experimental study on mechanics of wax removal in pipeline. J. Energy Res. Technol. 127(4), 302–309 (2005)CrossRef
26.
go back to reference Wang, Q., Sarica, C., Volk, M.: An experimental study on wax removal in pipes with oil flow. J. Energy Resour. Technol. 130, 043001–043005 (2008)CrossRef Wang, Q., Sarica, C., Volk, M.: An experimental study on wax removal in pipes with oil flow. J. Energy Resour. Technol. 130, 043001–043005 (2008)CrossRef
27.
go back to reference Lan, Z., Liu, S., Xiao, H., Wang, D.: Frictional behavior of wax–oil gels. Tribol. Int. 96, 122–131 (2016)CrossRef Lan, Z., Liu, S., Xiao, H., Wang, D.: Frictional behavior of wax–oil gels. Tribol. Int. 96, 122–131 (2016)CrossRef
28.
go back to reference Nguyen, T.T., Kim, D.K., Rho, Y.W., Kim, S.B.: Dynamic modeling and its analysis for PIG flow through curved section in natural gas pipeline. In: Proceedings 2001 IEEE International Symposium on Computational Intelligence in Robotics and Automation, Banff, Alberta, Canada, July 29–August 1 2001, pp. 492–497. IEEE (2001) Nguyen, T.T., Kim, D.K., Rho, Y.W., Kim, S.B.: Dynamic modeling and its analysis for PIG flow through curved section in natural gas pipeline. In: Proceedings 2001 IEEE International Symposium on Computational Intelligence in Robotics and Automation, Banff, Alberta, Canada, July 29–August 1 2001, pp. 492–497. IEEE (2001)
29.
go back to reference Nguyen, T.T., Kim, S.B., Yoo, H.R., Rho, Y.W.: Modeling and simulation for pig flow control in natural gas pipeline. KSME Int. J. 15(8), 1165–1173 (2001)CrossRef Nguyen, T.T., Kim, S.B., Yoo, H.R., Rho, Y.W.: Modeling and simulation for pig flow control in natural gas pipeline. KSME Int. J. 15(8), 1165–1173 (2001)CrossRef
30.
go back to reference Nguyen, T.T., Kim, S.B., Yoo, H.R., Rho, Y.W.: Modeling and simulation for pig with bypass flow control in nature gas pipeline. KSME Int. J. 15(9), 1302–1310 (2001)CrossRef Nguyen, T.T., Kim, S.B., Yoo, H.R., Rho, Y.W.: Modeling and simulation for pig with bypass flow control in nature gas pipeline. KSME Int. J. 15(9), 1302–1310 (2001)CrossRef
32.
go back to reference Romagnoli, R., Varvelli, R.: F. E. M. approach to the deformation study of pig cups. In: Proceedings of the First (1991) Intemational Offshore and Polar Engineering Conference, Edinburgh, UK, 11–16 August 1991, pp. 22–25 (1991) Romagnoli, R., Varvelli, R.: F. E. M. approach to the deformation study of pig cups. In: Proceedings of the First (1991) Intemational Offshore and Polar Engineering Conference, Edinburgh, UK, 11–16 August 1991, pp. 22–25 (1991)
33.
go back to reference Dai, B., Tao, Z.: Research on abrasion and length characteristics of leather cap type pig. Transmission 2, 1–9 (2008) (In Chinese) Dai, B., Tao, Z.: Research on abrasion and length characteristics of leather cap type pig. Transmission 2, 1–9 (2008) (In Chinese)
34.
go back to reference Liu, B.: Research on Theory and Design of Gas-Pipeline Inner Inspection PIG. Ph.D. Thesis, China University of Petroleum (East China) (2010) (In Chinese) Liu, B.: Research on Theory and Design of Gas-Pipeline Inner Inspection PIG. Ph.D. Thesis, China University of Petroleum (East China) (2010) (In Chinese)
35.
go back to reference de Souza, L.H.I., Silva, B.F., de Andrade, B.L.B.: Analysis of contact forces acting upon pipelines pigs. In: COBEM 2013: 22nd International Congress of Mechanical Engineering, Ribeirão Preto, SP, Brazil, November 3–7 2013, pp. 9776–9784 (2013) de Souza, L.H.I., Silva, B.F., de Andrade, B.L.B.: Analysis of contact forces acting upon pipelines pigs. In: COBEM 2013: 22nd International Congress of Mechanical Engineering, Ribeirão Preto, SP, Brazil, November 3–7 2013, pp. 9776–9784 (2013)
36.
go back to reference O’Donoghue, A.F.: On the Steady State Motion of Conventional Pipeline Pigs using Incompressible Drive Media. Ph.D. Thesis, Cranfield University (1996) O’Donoghue, A.F.: On the Steady State Motion of Conventional Pipeline Pigs using Incompressible Drive Media. Ph.D. Thesis, Cranfield University (1996)
37.
go back to reference Ohwoka, A.O.: Polyurethane sealing discs on cleaning pigs-characterization and dynamic behaviour. Master thesis (2015) Ohwoka, A.O.: Polyurethane sealing discs on cleaning pigs-characterization and dynamic behaviour. Master thesis (2015)
38.
go back to reference Den Heijer, A.: Frictional behaviour of pigs in motion. Master Thesis, TU Delft, Delft University of Technology (2016) Den Heijer, A.: Frictional behaviour of pigs in motion. Master Thesis, TU Delft, Delft University of Technology (2016)
Metadata
Title
Experimental Research on the Frictional Resistance of Fluid-Driven Pipeline Robot with Small Size in Gas Pipeline
Authors
Xiaoxiao Zhu
Wei Wang
Shimin Zhang
Shuhai Liu
Publication date
01-06-2017
Publisher
Springer US
Published in
Tribology Letters / Issue 2/2017
Print ISSN: 1023-8883
Electronic ISSN: 1573-2711
DOI
https://doi.org/10.1007/s11249-017-0830-z

Other articles of this Issue 2/2017

Tribology Letters 2/2017 Go to the issue

Premium Partners