Skip to main content
Top

2021 | OriginalPaper | Chapter

Fatigue Crack Growth Monitoring Using Acoustic Emission: A Case Study on Railway Axles

Authors : R. Marks, A. Stancu, S. Soua

Published in: Advances in Condition Monitoring and Structural Health Monitoring

Publisher: Springer Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Railway axles are safety-critical components, which are designed to be safe and reliable under standard operation. However, unexpected service conditions, impact events and issues missed in maintenance can affect their lifetime. Non-destructive testing (NDT) methods employed to assure structural integrity are expensive and disruptive requiring axles to be taken out of service for inspection. Therefore, there is need for more efficient, real-time monitoring approach. This paper presents an overview of key challenges facing successful in-service implementation of an acoustic emission (AE) condition monitoring system. This is followed by an experimental study of AE data captured during a mechanical test of a railway axle. The data is clustered using a self-organising map (SOM) to differentiate damage signals from other sources. The results presented show consistency with the crack growth measured using traditional NDT techniques.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
2.
go back to reference Civity Management Consultants (prepared for the Office of Rail Regulation) European Benchmarking of the costs, performance and revenues of GB TOCs, 2012 Civity Management Consultants (prepared for the Office of Rail Regulation) European Benchmarking of the costs, performance and revenues of GB TOCs, 2012
3.
go back to reference Hoddinott DS (2004) Railway axle failure investigations and fatigue crack growth monitoring of an axle. Proc Inst Mech Eng Part F: J Rail Rapid Transit 218(4):283–292CrossRef Hoddinott DS (2004) Railway axle failure investigations and fatigue crack growth monitoring of an axle. Proc Inst Mech Eng Part F: J Rail Rapid Transit 218(4):283–292CrossRef
4.
go back to reference AxleInspect Consortium (2013) Axleinspect (development of novel inspection techniques for train axles). Final Report Summary. Cordis—EU research results AxleInspect Consortium (2013) Axleinspect (development of novel inspection techniques for train axles). Final Report Summary. Cordis—EU research results
6.
go back to reference Castro I (2013) Development of novel inspection techniques for train axles. In: Internationla Wheelset Congress, Kiev Castro I (2013) Development of novel inspection techniques for train axles. In: Internationla Wheelset Congress, Kiev
7.
go back to reference Rudlin JR, Shipp R (2002) Review of techniques for rail axle inspection. Rail Safety and Standards (RSSB) Rudlin JR, Shipp R (2002) Review of techniques for rail axle inspection. Rail Safety and Standards (RSSB)
8.
go back to reference Beretta S et al (2005) Fracture mechanics and scal effects in the fatigue of railway axles. Eng Fract Mech 72(2):195–208CrossRef Beretta S et al (2005) Fracture mechanics and scal effects in the fatigue of railway axles. Eng Fract Mech 72(2):195–208CrossRef
9.
go back to reference Unnþórsson R (2013) Hit detection and determination in AE bursts. In: Acoustic emission-research and applications. IntechOpen Unnþórsson R (2013) Hit detection and determination in AE bursts. In: Acoustic emission-research and applications. IntechOpen
10.
go back to reference Bhuiyan MY et al (2018) Toward identifying crack-length related resonances in acoustic emission waveforms for structural health monitoring applications. Struct Health Monit 17(3):577–585CrossRef Bhuiyan MY et al (2018) Toward identifying crack-length related resonances in acoustic emission waveforms for structural health monitoring applications. Struct Health Monit 17(3):577–585CrossRef
11.
go back to reference Crivelli D et al (2018) Gear tooth fatigue test monitoring with continuous acoustic emission: advanced signal processing techniques for detection of incipient failure. Struct Health Monit 17(3):423–433CrossRef Crivelli D et al (2018) Gear tooth fatigue test monitoring with continuous acoustic emission: advanced signal processing techniques for detection of incipient failure. Struct Health Monit 17(3):423–433CrossRef
12.
go back to reference Bruni S et al. A preliminary analysis about the application of acoustic emission and low frequency vibration methods to the structural health monitoring of railway axles. In: Chemical engineering Bruni S et al. A preliminary analysis about the application of acoustic emission and low frequency vibration methods to the structural health monitoring of railway axles. In: Chemical engineering
13.
go back to reference Carboni M et al (2013) A study on the performance of acoustic emission and low frequency vibration methods to the real-time condition monitoring of railway axles. In: Proceedings of the 12th International conference of the Slovenian Society for non-destructive testing, pp 559–566 Carboni M et al (2013) A study on the performance of acoustic emission and low frequency vibration methods to the real-time condition monitoring of railway axles. In: Proceedings of the 12th International conference of the Slovenian Society for non-destructive testing, pp 559–566
14.
go back to reference Carboni M, Gianneo A (2017) Feasibility of an Acoustic emission based structural health monitoring for railway axle under fretting fatigue damage. In: 14th International conference of the Slovenian society for non-destructive testing, pp 65–72 Carboni M, Gianneo A (2017) Feasibility of an Acoustic emission based structural health monitoring for railway axle under fretting fatigue damage. In: 14th International conference of the Slovenian society for non-destructive testing, pp 65–72
15.
go back to reference Zhou Y et al (2018) A new method to classify railway vehicle axle fatigue crack AE signal. Appl Acoust 1(131):174–185CrossRef Zhou Y et al (2018) A new method to classify railway vehicle axle fatigue crack AE signal. Appl Acoust 1(131):174–185CrossRef
16.
go back to reference Kohonen T (2013) Essentials of the self-organising map. Neural Netw 1(37):52–56CrossRef Kohonen T (2013) Essentials of the self-organising map. Neural Netw 1(37):52–56CrossRef
17.
go back to reference SOMPy by V Moodavi, S Packman and I Vallés 4th March 2019 SOMPy by V Moodavi, S Packman and I Vallés 4th March 2019
18.
go back to reference Crivelli D, Guagliano M, Monici A (2014) Development of an artificial neural network processing technique for the analysis of damage evolution in pultruded composites with acoustic emission. Compos B Eng 1(56):948–959CrossRef Crivelli D, Guagliano M, Monici A (2014) Development of an artificial neural network processing technique for the analysis of damage evolution in pultruded composites with acoustic emission. Compos B Eng 1(56):948–959CrossRef
Metadata
Title
Fatigue Crack Growth Monitoring Using Acoustic Emission: A Case Study on Railway Axles
Authors
R. Marks
A. Stancu
S. Soua
Copyright Year
2021
Publisher
Springer Singapore
DOI
https://doi.org/10.1007/978-981-15-9199-0_52

Premium Partners