Top

The International Journal of Advanced Manufacturing Technology

Published in:

06-06-2019 | ORIGINAL ARTICLE

Geometry and dilution rate analysis and prediction of laser cladding

Authors: Wenchao Xi, Boxue Song, Yu Zhao, Tianbiao Yu, Jun Wang

Published in: The International Journal of Advanced Manufacturing Technology | Issue 9-12/2019

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

Dilution rate is an important factor affecting the properties of laser cladding. However, the exact estimate of dilution rate in direct laser fabrication is still not fully developed. In this study, high-strength and wear-resistant YCF102 alloy powder is used to laser clad on the steel substrate. The area of the cladding layer is replaced by a part of the circle, and the relationship among the deposition angle, the clad width, and the area of the cladding layer is established. The geometry of the fusion zone is replaced by polynomial function of the fourth degree, and the relationship among the thermal tension angle, the clad width, the melting pool depth, and the area of the fusion zone is established. The value of the dilution rate is obtained by the area of the cladding layer and the fusion zone. The correlation coefficient of the area of cladding layer, the area of the fusion zone, and the dilution rate is also obtained. The estimate results coincident with the measurement results very well. The proposed theoretical model offers a basis for estimate of dilution rate in laser cladding.

previous article A theoretical and experimental study of forced spindle vibration under unbalanced magnetic forces in ultra-precision machining

next article Discrete-event modeling for the design of a sand recovery flexible pilot plant in the casting process

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

El Cheikh H, Courant B, Branchu S, Hascoët J, Guillén R (2012) Analysis and prediction of single laser tracks geometrical characteristics in coaxial laser cladding process. Opt Lasers Eng 50(3):413–422. https://doi.org/10.1016/j.optlaseng.2011.10.014 CrossRef

Song L, Bagavath-Singh V, Dutta B, Mazumder J (2012) Control of melt pool temperature and deposition height during direct metal deposition process. Int J Adv Manuf Technol 58(1–4):247–256. https://doi.org/10.1007/s00170-011-3395-2 CrossRef

Huang Y (2011) Characterization of dilution action in laser-induction hybrid cladding. Opt Laser Technol 43(5):965–973. https://doi.org/10.1016/j.optlastec.2010.12.005 CrossRef

Marzban J, Ghaseminejad P, Ahmadzadeh MH, Teimouri R (2015) Experimental investigation and statistical optimization of laser surface cladding parameters. Int J Adv Manuf Technol 76(5–8):1163–1172. https://doi.org/10.1007/s00170-014-6338-x CrossRef

Candel JJ, Amigó V, Ramos JA, Busquets D (2010) Sliding wear resistance of TiC p reinforced titanium composite coating produced by laser cladding. Surf Coat Technol 204(20):3161–3166. https://doi.org/10.1016/j.surfcoat.2010.02.070 CrossRef

Liu H, Hu Z, Qin X, Wang Y, Zhang J, Huang S (2017) Parameter optimization and experimental study of the sprocket repairing using laser cladding. Int J Adv Manuf Technol 91(9–12):3967–3975. https://doi.org/10.1007/s00170-017-0066-y CrossRef

Kannan T, Yoganandh J (2010) Effect of process parameters on clad bead geometry and its shape relationships of stainless steel claddings deposited by GMAW. Int J Adv Manuf Technol 47(9–12):1083–1095. https://doi.org/10.1007/s00170-009-2226-1 CrossRef

Ocelík V, De Oliveira U, De Boer M, De Hosson J (2007) Thick Co-based coating on cast iron by side laser cladding: analysis of processing conditions and coating properties. Surf Coat Technol 201(12):5875–5883. https://doi.org/10.1016/j.surfcoat.2006.10.044 CrossRef

Liu S, Kovacevic R (2014) Statistical analysis and optimization of processing parameters in high-power direct diode laser cladding. Int J Adv Manuf Technol 74(5–8):867–878. https://doi.org/10.1007/s00170-014-6041-y CrossRef

10.

Lestan Z, Milfelner M, Balic J, Brezocnik M, Karabegovic I (2013) Laser deposition of Metco 15E, Colmony 88 and VIM CRU 20 powders on cast iron and low carbon steel. Int J Adv Manuf Technol 66(9–12):2023–2028. https://doi.org/10.1007/s00170-012-4478-4 CrossRef

11.

Lalas C, Tsirbas K, Salonitis K, Chryssolouris G (2007) An analytical model of the laser clad geometry. Int J Adv Manuf Technol 32(1):34–41. https://doi.org/10.1007/s00170-005-0318-0 CrossRef

12.

Arrizubieta JI, Martínez S, Lamikiz A, Ukar E, Arntz K, Klocke F (2017) Instantaneous powder flux regulation system for laser metal deposition. J Manuf Process 29:242–251. https://doi.org/10.1016/j.jmapro.2017.07.018 CrossRef

13.

Nabhani M, Razavi RS, Barekat M (2018) An empirical-statistical model for laser cladding of Ti-6Al-4V powder on Ti-6Al-4V substrate. Opt Laser Technol 100:265–271. https://doi.org/10.1016/j.optlastec.2017.10.015 CrossRef

14.

Salehi D, Brandt M (2006) Melt pool temperature control using LabVIEW in Nd: YAG laser blown powder cladding process. Int J Adv Manuf Technol 29(3–4):273–278. https://doi.org/10.1007/s00170-005-2514-3 CrossRef

15.

Partes K (2009) Analytical model of the catchment efficiency in high speed laser cladding. Surf Coat Technol 204(3):366–371. https://doi.org/10.1016/j.surfcoat.2009.07.041 CrossRef

16.

Criales LE, Arısoy YM, Özel T (2016) Sensitivity analysis of material and process parameters in finite element modeling of selective laser melting of Inconel 625. Int J Adv Manuf Technol 86(9–12):2653–2666. https://doi.org/10.1007/s00170-015-8329-y CrossRef

17.

Näkki J, Tuominen J, Vuoristo P (2017) Effect of minor elements on solidification cracking and dilution of alloy 625 powders in laser cladding. J Laser Appl 29(1):012014. https://doi.org/10.2351/1.4973673 CrossRef

18.

Kathuria YP (2000) Some aspects of laser surface cladding in the turbine industry. Surf Coat Technol 132(2):262–269. https://doi.org/10.1016/S0257-8972(00)00735-0 MathSciNetCrossRef

19.

Fu Y, Loredo A, Martin B, Vannes AB (2002) A theoretical model for laser and powder particles interaction during laser cladding. J Mater Process Technol 128(1):106–112. https://doi.org/10.1016/S0924-0136(02)00433-8 CrossRef

20.

Hofman JT, De Lange DF, Pathiraj B, Meijer J (2011) FEM modeling and experimental verification for dilution control in laser cladding. J Mater Process Technol 211(2):187–196. https://doi.org/10.1016/j.jmatprotec.2010.09.007 CrossRef

21.

Kattire P, Paul S, Singh R, Yan W (2015) Experimental characterization of laser cladding of CPM 9V on H13 tool steel for die repair applications. J Manuf Process 20:492–499. https://doi.org/10.1016/j.jmapro.2015.06.018 CrossRef

22.

Fathi A, Toyserkani E, Khajepour A, Durali M (2006) Prediction of melt pool depth and dilution in laser powder deposition. J Phys D Appl Phys 39(12):2613–2623. https://doi.org/10.1088/0022-3727/39/12/022 CrossRef

23.

Lian G, Yao M, Zhang Y, Chen C (2018) Analysis and prediction on geometric characteristics of multi-track overlapping laser cladding. Int J Adv Manuf Technol 97(5–8):2397–2407. https://doi.org/10.1007/s00170-018-2107-6 CrossRef

Title: Geometry and dilution rate analysis and prediction of laser cladding
Authors: Wenchao Xi
Boxue Song
Yu Zhao
Tianbiao Yu
Jun Wang
Publication date: 06-06-2019
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 9-12/2019
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-019-03932-7

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 9-12/2019

A novel convex hull method for optimum multi-point 5-axis tool positioning for machining of complex sculptured surfaces

Investigation of spring-back using a discrete steel pad in multi-point forming

Effect of heat treatments on microstructure/small-scale properties of additive manufactured Ti-6Al-4V

Design and analysis of ultrasonic integrated turning tool

Energy modeling and minimizing energy consumption control strategy of wire electrical discharge machining (WEDM) through electrical parameters

Tool life prediction based on Gauss importance resampling particle filter

Premium Partners