Skip to main content
Top
Published in: Steel in Translation 12/2020

01-12-2020

Improvement of Technology for Processing Vanadium-Containing Titanomagnetites

Authors: S. A. Zagainov, L. A. Smirnov, P. A. Zazhigaev, K. V. Mironov, A. A. Forshev

Published in: Steel in Translation | Issue 12/2020

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

The complex of research works carried out by the NTMK team and the leading research teams of UIM, IMET UB RAS and Ural Federal University expanded the theoretical foundations of processing vanadium-containing titanomagnetites. The blast furnaces have achieved a specific productivity of over 3.0 t/m3, which is the best indicator in Russia. Specific fuel and carbon consumption is the best in Russia. The conditions for the operation of blast furnaces, in which the development of carbide formation processes is significantly reduced, have been established. Measures have been implemented that ensure the smelting of cast iron with a low content of silicon and titanium. The main measures are: maximum forcing of the furnace; increased pressure under the mouth; oxygen enrichment of the blast; as well as increasing the rate of filtration through the coke packing by optimizing the properties of the slag and increasing the hot strength of the coke. The introduction of blast-furnace smelting technology with the use of staflux and the injection of pulverized coal has made it possible to reduce the consumption of total carbon in the fuel to 418 kg/t of cast iron.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Smirnov, L.A., Deryabin, Yu.A., and Shavrin, S.V., Metallurgicheskaya pererabotka vanadiisoderzhashchikh titanomagnetitov (Metallurgical Processing of Vanadium-Containing Titanomagnetites), Chelyabinsk: Metallurgiya, 1990. Smirnov, L.A., Deryabin, Yu.A., and Shavrin, S.V., Metallurgicheskaya pererabotka vanadiisoderzhashchikh titanomagnetitov (Metallurgical Processing of Vanadium-Containing Titanomagnetites), Chelyabinsk: Metallurgiya, 1990.
2.
go back to reference Volkov, V.V., Filippov, V.V., and Gavrilyuk, G.G., Processing of titanomagnetites in blast furnaces, Stal’, 2000, no. 11, pp. 24–28. Volkov, V.V., Filippov, V.V., and Gavrilyuk, G.G., Processing of titanomagnetites in blast furnaces, Stal’, 2000, no. 11, pp. 24–28.
3.
go back to reference Zakharov, A.I., Rudin, V.S., Filippov, V.V., and Shavrin, S.V., Analysis of the melting of low-silicon vanadium cast irons in blast-furnaces, Stal’, 2004, no. 4, pp. 14–16. Zakharov, A.I., Rudin, V.S., Filippov, V.V., and Shavrin, S.V., Analysis of the melting of low-silicon vanadium cast irons in blast-furnaces, Stal’, 2004, no. 4, pp. 14–16.
4.
go back to reference Nosov, S.K., Filippov, V.V., and Shavrin, S.V., Smelting of titanomagnetites in blast furnaces, Stal’, 2003, no. 6, pp. 6–9. Nosov, S.K., Filippov, V.V., and Shavrin, S.V., Smelting of titanomagnetites in blast furnaces, Stal’, 2003, no. 6, pp. 6–9.
5.
go back to reference Kushnarev, A.V., Shavrin, S.V., Zagainov, S.A. et al., Methods to reduce the titanium content in cast iron, Trudy Mezhdunarodnoi konferentsii posvyashchennoi uluchsheniyu kachestva transportnogo metalla (Proc. Int. Conf. Dedicated to Quality Improvement of Transport Metal), Nizhny Tagil: Nizhnetagil’sk. Metall. Komb., 2007, pp. 121–123. Kushnarev, A.V., Shavrin, S.V., Zagainov, S.A. et al., Methods to reduce the titanium content in cast iron, Trudy Mezhdunarodnoi konferentsii posvyashchennoi uluchsheniyu kachestva transportnogo metalla (Proc. Int. Conf. Dedicated to Quality Improvement of Transport Metal), Nizhny Tagil: Nizhnetagil’sk. Metall. Komb., 2007, pp. 121–123.
6.
go back to reference Zagainov, S.A., Sobyanina, O.N., Filippov, V.V. et al., Analysis of blast furnace smelting in the production of vanadium cast iron, Trudy Mezhdunarodnoi nauchno-prakticheskoi konferentsii “Povyshenie kachestva obrazovaniya i nauchnykh issledovanii” (Proc. Int. Sci.-Pract. Conf. “Quality Improvement of Education and Scientific Researches”), Ekibastuz: Ekibastuzk. Inzh.-Tekh. Inst. im. K.I. Satpaeva, 2008, pp. 370–371. Zagainov, S.A., Sobyanina, O.N., Filippov, V.V. et al., Analysis of blast furnace smelting in the production of vanadium cast iron, Trudy Mezhdunarodnoi nauchno-prakticheskoi konferentsii “Povyshenie kachestva obrazovaniya i nauchnykh issledovanii” (Proc. Int. Sci.-Pract. Conf. “Quality Improvement of Education and Scientific Researches”), Ekibastuz: Ekibastuzk. Inzh.-Tekh. Inst. im. K.I. Satpaeva, 2008, pp. 370–371.
7.
go back to reference Kushnarev, A.V., Shavrin, S.V., Zagainov, S.A. et al., Reduction of titanium in cast iron, Trudy 3-i Mezhdunarodnoi konferentsii “Transmet-2007” (Proc. Third Int. Conf. “Transmet-2007”), Yekaterinburg: Ural. Gos. Tekh. Univ.-Ural. Politekh. Inst., 2008, pp. 169–171. Kushnarev, A.V., Shavrin, S.V., Zagainov, S.A. et al., Reduction of titanium in cast iron, Trudy 3-i Mezhdunarodnoi konferentsii “Transmet-2007” (Proc. Third Int. Conf. “Transmet-2007”), Yekaterinburg: Ural. Gos. Tekh. Univ.-Ural. Politekh. Inst., 2008, pp. 169–171.
8.
go back to reference Sobyanina, O.N., Filatov, S.V., and Zagainov, S.A., The conditions of the melt movement in the hearth of a blast furnace during melting of titanomagnetites, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 2008, no. 4, pp. 69–70. Sobyanina, O.N., Filatov, S.V., and Zagainov, S.A., The conditions of the melt movement in the hearth of a blast furnace during melting of titanomagnetites, Izv. Vyssh. Uchebn. Zaved., Chern. Metall., 2008, no. 4, pp. 69–70.
9.
go back to reference Sobyanina, O.N., Filatov, S.V., and Zagainov, S.A., Analysis of titanium reduction in a blast furnace, Steel Transl., 2012, vol. 42, no. 3, pp. 246–248.CrossRef Sobyanina, O.N., Filatov, S.V., and Zagainov, S.A., Analysis of titanium reduction in a blast furnace, Steel Transl., 2012, vol. 42, no. 3, pp. 246–248.CrossRef
10.
go back to reference Sobyanina, O.N. and Zagainov, S.A., The melt movement in the hearth of a blast furnace during melting of titanium magnetite raw material, Trudy XIII otchetnoi nauchnoi konferentsii molodykh uchenykh UGTU-UPI (Proc. XIII Final Sci. Conf. of young Scientists of the Ural State Technical University-Ural Polytechnic Institute), Yekaterinburg: Ural. Gos. Tekh. Univ.-Ural. Politekh. Inst., 2007, pp. 230–232. Sobyanina, O.N. and Zagainov, S.A., The melt movement in the hearth of a blast furnace during melting of titanium magnetite raw material, Trudy XIII otchetnoi nauchnoi konferentsii molodykh uchenykh UGTU-UPI (Proc. XIII Final Sci. Conf. of young Scientists of the Ural State Technical University-Ural Polytechnic Institute), Yekaterinburg: Ural. Gos. Tekh. Univ.-Ural. Politekh. Inst., 2007, pp. 230–232.
11.
go back to reference Kushnarev, A.V., Shavrin, S.V., Zagainov, S.A. et al., Methods to reduce the titanium content in cast iron, Trudy Mezhdunarodnoi konferentsii posvyashchennoi uluchsheniyu kachestva transportnogo metalla (Proc. Int. Conf. Dedicated to Quality Improvement of Transport Metal), Nizhny Tagil: Nizhnetagil’sk. Metall. Komb., 2007, pp. 121–123. Kushnarev, A.V., Shavrin, S.V., Zagainov, S.A. et al., Methods to reduce the titanium content in cast iron, Trudy Mezhdunarodnoi konferentsii posvyashchennoi uluchsheniyu kachestva transportnogo metalla (Proc. Int. Conf. Dedicated to Quality Improvement of Transport Metal), Nizhny Tagil: Nizhnetagil’sk. Metall. Komb., 2007, pp. 121–123.
12.
go back to reference Zagainov, S.A., Onorin, O.P., Sobyanina, O.N., et al., Stabilization methods of the composition of smelting products during smelting of vanadium cast iron, Chern. Metall., Byull. Nauchno-Tekh. Ekon. Inf., 2008, no. 7, p. 70. Zagainov, S.A., Onorin, O.P., Sobyanina, O.N., et al., Stabilization methods of the composition of smelting products during smelting of vanadium cast iron, Chern. Metall., Byull. Nauchno-Tekh. Ekon. Inf., 2008, no. 7, p. 70.
13.
go back to reference Zagainov, S.A., Filatov, S.V., Sobianina, O.N., and Gordon, Y.M., Technological solutions' for intensive production of low silicon hot metal in blast furnace processing vanadium containing titania-magnetite, Proc. 6th Int. Congr. on the Science and Technology of Ironmaking 2012 (ICSTI 2012), the 42nd Ironmaking and Raw Materials Seminar, and the 13th Brazilian Symp. on Iron Ore, Rio de Janeiro, 2012, pp. 1406–1415. Zagainov, S.A., Filatov, S.V., Sobianina, O.N., and Gordon, Y.M., Technological solutions' for intensive production of low silicon hot metal in blast furnace processing vanadium containing titania-magnetite, Proc. 6th Int. Congr. on the Science and Technology of Ironmaking 2012 (ICSTI 2012), the 42nd Ironmaking and Raw Materials Seminar, and the 13th Brazilian Symp. on Iron Ore, Rio de Janeiro, 2012, pp. 1406–1415.
14.
go back to reference Zagainov, S.A., Filatov, S.V., Sobyanina, O.N., et al., Using the regularities of heat transfer to improve the blast-furnace smelting, Materialy Mezhdunarodnoi nauchno-prakticheskoi konferentsii (Proc. Int. Sci.-Pract. Conf.), Yekaterinburg: Ural. Fed. Univ., 2012, pp. 89–93. Zagainov, S.A., Filatov, S.V., Sobyanina, O.N., et al., Using the regularities of heat transfer to improve the blast-furnace smelting, Materialy Mezhdunarodnoi nauchno-prakticheskoi konferentsii (Proc. Int. Sci.-Pract. Conf.), Yekaterinburg: Ural. Fed. Univ., 2012, pp. 89–93.
15.
go back to reference Sobyanina, O.N., Filatov, S.V., and Zagainov, S.A., Analysis of titanium reduction in a blast furnace, Steel Transl., 2012. V. 42, no. 3, pp. 246–248.CrossRef Sobyanina, O.N., Filatov, S.V., and Zagainov, S.A., Analysis of titanium reduction in a blast furnace, Steel Transl., 2012. V. 42, no. 3, pp. 246–248.CrossRef
16.
go back to reference Volkov, V.V., Filippov, V.V., Frolov, V.V., et al., The blast furnace smelting of titanomagnetite ores with oxygen enrichment, in Metallurgicheskaya pererabotka kompleksnykh zheleznykh rud (Metallurgical Processing of Iron-Containing Ores), Sverdlovsk, 1986, pp. 7–13. Volkov, V.V., Filippov, V.V., Frolov, V.V., et al., The blast furnace smelting of titanomagnetite ores with oxygen enrichment, in Metallurgicheskaya pererabotka kompleksnykh zheleznykh rud (Metallurgical Processing of Iron-Containing Ores), Sverdlovsk, 1986, pp. 7–13.
17.
go back to reference Zagainov, S.A., Filatov, S.V., Sobyanina, O.N., et al., Use of heat transfer regularities to improve the blast-furnace smelting, Materialy Mezhdunarodnoi nauchno-prakticheskoi konferentsii (Proc. Int. Sci.-Pract. Conf.), Yekaterinburg: Ural. Fed. Univ., 2012, pp. 89–93. Zagainov, S.A., Filatov, S.V., Sobyanina, O.N., et al., Use of heat transfer regularities to improve the blast-furnace smelting, Materialy Mezhdunarodnoi nauchno-prakticheskoi konferentsii (Proc. Int. Sci.-Pract. Conf.), Yekaterinburg: Ural. Fed. Univ., 2012, pp. 89–93.
18.
go back to reference Pykhteeva, K.B., Zagainov, S.A., Tleugabulov, B.S., et al., Stabilizing the composition of blast-furnace products from titanomagnetites with a nonconical loading trough, Steel Transl., 2009, vol. 39, no. 1, pp. 45–49.CrossRef Pykhteeva, K.B., Zagainov, S.A., Tleugabulov, B.S., et al., Stabilizing the composition of blast-furnace products from titanomagnetites with a nonconical loading trough, Steel Transl., 2009, vol. 39, no. 1, pp. 45–49.CrossRef
19.
go back to reference Zagainov, S.A., Shavrin, S.V., Kushnarev, A.V. et al., RF Patent 2351657, Byull. Izobret., 2008, no. 25. Zagainov, S.A., Shavrin, S.V., Kushnarev, A.V. et al., RF Patent 2351657, Byull. Izobret., 2008, no. 25.
20.
go back to reference Shavrin, S.V., Zagainov, S.A., Zhuravlev, D.L., et al., RF Patent 69068, Byull. Izobret., 2007, no. 34. Shavrin, S.V., Zagainov, S.A., Zhuravlev, D.L., et al., RF Patent 69068, Byull. Izobret., 2007, no. 34.
21.
go back to reference Pykhteeva, K.B., Zagainov, S.A., Tleugabulov, B.S., et al., Stabilizing the composition of blast-furnace products from titanomagnetites with a nonconical loading trough, Steel Transl., 2009, vol. 39, no. 1, pp. 45–49.CrossRef Pykhteeva, K.B., Zagainov, S.A., Tleugabulov, B.S., et al., Stabilizing the composition of blast-furnace products from titanomagnetites with a nonconical loading trough, Steel Transl., 2009, vol. 39, no. 1, pp. 45–49.CrossRef
22.
go back to reference Zagainov, S.A., Sitnikov, V.A., Filatov, S.V. et al., The specific formation of a column of charge materials using a nonconical loading device: the scientific heritage of B.I. Kitaev, Trudy Mezhdunarodnoi nauchno-prakticheskoi konferentsii, 11–14 fevralya 2009 g. (Proc. Int. Sci.-Pract. Conf., February 11–14, 2009), Yekaterinburg: Ural. Gos. Tekh. Univ.-Ural. Politekh. Inst., 2009, pp. 252–255. Zagainov, S.A., Sitnikov, V.A., Filatov, S.V. et al., The specific formation of a column of charge materials using a nonconical loading device: the scientific heritage of B.I. Kitaev, Trudy Mezhdunarodnoi nauchno-prakticheskoi konferentsii, 11–14 fevralya 2009 g. (Proc. Int. Sci.-Pract. Conf., February 11–14, 2009), Yekaterinburg: Ural. Gos. Tekh. Univ.-Ural. Politekh. Inst., 2009, pp. 252–255.
23.
go back to reference Zagainov, S.A., Tleugabulov, B.S., Mikhalev, V.A., et al., Successful use of pulverized coal fuel in blast furnace smelting of titanomagnetites, Chern. Metall., Byull. Nauchno-Tekh. Ekon. Inf., 2014, no. 3 (1371), pp. 42–46. Zagainov, S.A., Tleugabulov, B.S., Mikhalev, V.A., et al., Successful use of pulverized coal fuel in blast furnace smelting of titanomagnetites, Chern. Metall., Byull. Nauchno-Tekh. Ekon. Inf., 2014, no. 3 (1371), pp. 42–46.
24.
go back to reference Mironov, K.V., Mikhalev, V.A., Bun’kov, A.A., et al., Injection of pulverized coal fuel in smelting of vanadium cast iron at Yevraz NTMK, Stal’, 2015, no. 5, pp. 17–19. Mironov, K.V., Mikhalev, V.A., Bun’kov, A.A., et al., Injection of pulverized coal fuel in smelting of vanadium cast iron at Yevraz NTMK, Stal’, 2015, no. 5, pp. 17–19.
Metadata
Title
Improvement of Technology for Processing Vanadium-Containing Titanomagnetites
Authors
S. A. Zagainov
L. A. Smirnov
P. A. Zazhigaev
K. V. Mironov
A. A. Forshev
Publication date
01-12-2020
Publisher
Pleiades Publishing
Published in
Steel in Translation / Issue 12/2020
Print ISSN: 0967-0912
Electronic ISSN: 1935-0988
DOI
https://doi.org/10.3103/S0967091220120177

Other articles of this Issue 12/2020

Steel in Translation 12/2020 Go to the issue

Premium Partners