Skip to main content
Top

2023 | OriginalPaper | Chapter

Improving Production System Flexibility and Changeability Through Software-Defined Manufacturing

Authors : S. Behrendt, M. Ungen, J. Fisel, K.-C. Hung, M.-C. May, U. Leberle, G. Lanza

Published in: Production at the Leading Edge of Technology

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Caused by the trend of shorter product lifecycles, higher numbers of product variants and volatile markets, production systems face increasingly short periods with unchanged requirements. Therefore, the capability of manufacturing systems to reconfigure fast and cost-efficiently to changed requirements becomes a crucial factor for companies to maintain their competitiveness. Currently, reconfigurations of manufacturing systems are, on the one hand, limited due to technical constraints of the used hardware and software. On the other hand, reconfigurations require a lot of time due to manual engineering processes, planning procedures and inefficient deployment of changed production system configurations. Well-known response mechanisms for reducing reconfiguration efforts are the concepts of flexibility and changeability. This paper shows how the challenges of applying these concepts, such as managing complex modular systems or handling high reconfiguration frequencies, can be addressed with introduction of a new approach. With the paradigm shift towards software-defined manufacturing, the full potential of flexibility and changeability can be accessed. Software-defined manufacturing allows to largely decouple the production task from the operating production hardware and to manage the configuration of the production system via a continuous and highly digitized adaption process. By exploiting technologies like data mining and digital twins, the digital planning process determines new configurations of the production that fulfill changed requirements. Subsequently, the new configuration can be validated and procedures for the deployment to the production system can be determined.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Abele, E., Reinhart, G.: Zukunft der Produktion – Herausforderungen, Forschungsfelder, Chancen.1st end. Carl Hanser Verlag, München (2011) Abele, E., Reinhart, G.: Zukunft der Produktion – Herausforderungen, Forschungsfelder, Chancen.1st end. Carl Hanser Verlag, München (2011)
2.
go back to reference Mehrabi, M.G., Ulsoy, A.G., Koren, Y., Heytler, P.: Trends and perspectives in flexible and reconfigurable manufacturing systems. J. Intell. Manuf. 13, 135–146 (2002)CrossRef Mehrabi, M.G., Ulsoy, A.G., Koren, Y., Heytler, P.: Trends and perspectives in flexible and reconfigurable manufacturing systems. J. Intell. Manuf. 13, 135–146 (2002)CrossRef
10.
go back to reference Stähr, T.J.: Methodik zur Planung und Konfigurationsauswahl skalierbarer Montagesysteme - Ein Beitrag zur skalierbaren Automatisierung. Dissertation, Karlsruher Institut für Technologie (KIT), Karlsruhe (2020) Stähr, T.J.: Methodik zur Planung und Konfigurationsauswahl skalierbarer Montagesysteme - Ein Beitrag zur skalierbaren Automatisierung. Dissertation, Karlsruher Institut für Technologie (KIT), Karlsruhe (2020)
12.
go back to reference Nyhuis, P.: Wandlungsfähige Produktionssysteme, GITO Verlag, Berlin. ISBN: 9783942183154 (2010) Nyhuis, P.: Wandlungsfähige Produktionssysteme, GITO Verlag, Berlin. ISBN: 9783942183154 (2010)
15.
go back to reference Thames, L., & Schaefer, D.: Software-defined cloud manufacturing for industry 4.0. Procedia cirp, 52, 12–17 (2016) Thames, L., & Schaefer, D.: Software-defined cloud manufacturing for industry 4.0. Procedia cirp, 52, 12–17 (2016)
16.
go back to reference Neubauer, M.; Ellwein, C.; Frick, F.; Fisel, J.; Kampert, D.; Leberle, U.; May, M.; Behrendt, S.; Esslinger, E.; Pfeifer, D.; Zahn, P.: Kontinuität als neues Paradigma. Computer&Automation (04) (2022) Neubauer, M.; Ellwein, C.; Frick, F.; Fisel, J.; Kampert, D.; Leberle, U.; May, M.; Behrendt, S.; Esslinger, E.; Pfeifer, D.; Zahn, P.: Kontinuität als neues Paradigma. Computer&Automation (04) (2022)
17.
go back to reference Fisel, J.: Veränderungsfähigkeit getakteter Fließmontagesysteme: Planung der Fließbandabstimmung am Beispiel der Automobilmontage (2019) Fisel, J.: Veränderungsfähigkeit getakteter Fließmontagesysteme: Planung der Fließbandabstimmung am Beispiel der Automobilmontage (2019)
18.
go back to reference Wiendahl, H.-P.; Reichardt, J. & Nyhuis, P.: Handbuch Fabrikplanung: Konzept, Gestaltung und Umsetzung wandlungsfähiger Produktionsstätten, Carl Hanser, München. ISBN: 9783446437029 (2014) Wiendahl, H.-P.; Reichardt, J. & Nyhuis, P.: Handbuch Fabrikplanung: Konzept, Gestaltung und Umsetzung wandlungsfähiger Produktionsstätten, Carl Hanser, München. ISBN: 9783446437029 (2014)
19.
go back to reference Abele, E.; Liebeck, T. & Wörn, A.: „Flexibilität im Investitionsentscheidungsprozess“, wt Werkstattstechnik online, Vol. 97, 1/2, 85 f. (2007) Abele, E.; Liebeck, T. & Wörn, A.: „Flexibilität im Investitionsentscheidungsprozess“, wt Werkstattstechnik online, Vol. 97, 1/2, 85 f. (2007)
20.
go back to reference Zäh, M. F.; Möller, N. & Vogl, W.: Symbiosis of changeable and virtual production - the emperor’s new clothes or key factor for future success. In: Proceedings (CD) of the international conference on changeable, agile, reconfigurable and virtual production, München (2005) Zäh, M. F.; Möller, N. & Vogl, W.: Symbiosis of changeable and virtual production - the emperor’s new clothes or key factor for future success. In: Proceedings (CD) of the international conference on changeable, agile, reconfigurable and virtual production, München (2005)
21.
go back to reference Schuh, G.: Produktionsplanung und -steuerung. Grundlagen, Gestaltung und Konzepte, Springer-Verlag Berlin Heidelberg, Berlin, Heidelberg. ISBN: 978–3–540–40306–7 (2006) Schuh, G.: Produktionsplanung und -steuerung. Grundlagen, Gestaltung und Konzepte, Springer-Verlag Berlin Heidelberg, Berlin, Heidelberg. ISBN: 978–3–540–40306–7 (2006)
22.
go back to reference Hax A.C., H.C. Meal: Hierarchical integration of production planning and scheduling M.A. Geisler (Ed.), Studies in Management Sciences, Vol. 1: Logistics, Elsevier, Cambridge, MA (1975) Hax A.C., H.C. Meal: Hierarchical integration of production planning and scheduling M.A. Geisler (Ed.), Studies in Management Sciences, Vol. 1: Logistics, Elsevier, Cambridge, MA (1975)
24.
go back to reference Balzereit, K., & Niggemann, O.: Gradient-based Reconfiguration of Cyber-Physical Production Systems. In: 2021 4th IEEE International Conference on Industrial Cyber-Physical Systems (ICPS): Online, 10–13 May, 2021 (pp. 125–131). IEEE (2021) Balzereit, K., & Niggemann, O.: Gradient-based Reconfiguration of Cyber-Physical Production Systems. In: 2021 4th IEEE International Conference on Industrial Cyber-Physical Systems (ICPS): Online, 10–13 May, 2021 (pp. 125–131). IEEE (2021)
26.
go back to reference Kuhnle, A.: Adaptive Order Dispatching based on Reinforcement Learning - Application in a Complex Job Shop in the Semiconductor Industry. Dissertation, Karlsruher Institut für Technologie (KIT), Karlsruhe (2020) Kuhnle, A.: Adaptive Order Dispatching based on Reinforcement Learning - Application in a Complex Job Shop in the Semiconductor Industry. Dissertation, Karlsruher Institut für Technologie (KIT), Karlsruhe (2020)
27.
go back to reference Waschneck, B., Reichstaller, A., Belzner, L., Altenmuller, T., Bauernhansl, T., Knapp, A., & Kyek, A.: Deep reinforcement learning for semiconductor production scheduling. In: 2018 29th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC). IEEE. https://doi.org/10.1109/asmc.2018.8373191 (2018). Waschneck, B., Reichstaller, A., Belzner, L., Altenmuller, T., Bauernhansl, T., Knapp, A., & Kyek, A.: Deep reinforcement learning for semiconductor production scheduling. In: 2018 29th Annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC). IEEE. https://​doi.​org/​10.​1109/​asmc.​2018.​8373191 (2018).
29.
go back to reference Schuh, G., Anderl, R., Gausemeier, J., Ten Hompel, M., & Wahlster, W. (Eds.).: Industrie 4.0 Maturity Index: Die digitale Transformation von Unternehmen gestalten. Herbert Utz Verlag (2017) Schuh, G., Anderl, R., Gausemeier, J., Ten Hompel, M., & Wahlster, W. (Eds.).: Industrie 4.0 Maturity Index: Die digitale Transformation von Unternehmen gestalten. Herbert Utz Verlag (2017)
30.
go back to reference Julius Pfrommer, Jan-Felix Klein, Marco Wurster, Simon Rapp, Patric Grauberger, Gisela Lanza, Albert Albers, Sven Matthiesen, and Jürgen Beyerer: An Ontology for Remanufacturing Systems. Automatisierungstechnik 06/2022. https://doi.org/10.1515/auto-2021-0156 (2022) Julius Pfrommer, Jan-Felix Klein, Marco Wurster, Simon Rapp, Patric Grauberger, Gisela Lanza, Albert Albers, Sven Matthiesen, and Jürgen Beyerer: An Ontology for Remanufacturing Systems. Automatisierungstechnik 06/2022. https://​doi.​org/​10.​1515/​auto-2021-0156 (2022)
31.
go back to reference Tantik, E., & Anderl, R.: Integrated data model and structure for the asset administration shell in industrie 4.0. Procedia Cirp, 60, 86–91 (2017) Tantik, E., & Anderl, R.: Integrated data model and structure for the asset administration shell in industrie 4.0. Procedia Cirp, 60, 86–91 (2017)
32.
go back to reference Vorderer, M., Junker, S., Lechler, A., & Verl, A.: CESA 3 R: highly versatile plug-and-produce assembly system. In: 2016 IEEE International Conference on Automation Science and Engineering (CASE) (pp. 745–750). IEEE (2016) Vorderer, M., Junker, S., Lechler, A., & Verl, A.: CESA 3 R: highly versatile plug-and-produce assembly system. In: 2016 IEEE International Conference on Automation Science and Engineering (CASE) (pp. 745–750). IEEE (2016)
33.
go back to reference Stillig, J., & Parspour, N.: Advanced manufacturing based on the intelligent floor: An infrastructure platform for the convertible production in the factory of the future. In: 2020 IEEE 20th Mediterranean Electrotechnical Conference (MELECON) (pp. 248–253). IEEE (2020) Stillig, J., & Parspour, N.: Advanced manufacturing based on the intelligent floor: An infrastructure platform for the convertible production in the factory of the future. In: 2020 IEEE 20th Mediterranean Electrotechnical Conference (MELECON) (pp. 248–253). IEEE (2020)
34.
go back to reference Ewert, D., Jung, T., Tasci, T., Stiedl, T.: Assets2036 – Lightweight Implementation of the Asset Administration Shell Concept for Practical Use and Easy Adaptation. In: Weißgraeber, P., Heieck, F., Ackermann, C. (eds.) Advances in Automotive Production Technology – Theory and Application. A, pp. 153–161. Springer, Heidelberg (2021). https://doi.org/10.1007/978-3-662-62962-8_18CrossRef Ewert, D., Jung, T., Tasci, T., Stiedl, T.: Assets2036 – Lightweight Implementation of the Asset Administration Shell Concept for Practical Use and Easy Adaptation. In: Weißgraeber, P., Heieck, F., Ackermann, C. (eds.) Advances in Automotive Production Technology – Theory and Application. A, pp. 153–161. Springer, Heidelberg (2021). https://​doi.​org/​10.​1007/​978-3-662-62962-8_​18CrossRef
Metadata
Title
Improving Production System Flexibility and Changeability Through Software-Defined Manufacturing
Authors
S. Behrendt
M. Ungen
J. Fisel
K.-C. Hung
M.-C. May
U. Leberle
G. Lanza
Copyright Year
2023
DOI
https://doi.org/10.1007/978-3-031-18318-8_70

Premium Partners