2013 | OriginalPaper | Chapter
Increasing the Energy Efficiency in Metal Cutting Manufacturing through a Demand Based Coolant Filtration
Authors : Raphael Rahäuser, Peter Klemm, Alexander Verl, Christian Kircher
Published in: Re-engineering Manufacturing for Sustainability
Publisher: Springer Singapore
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The coolant supply uses in typical applications of metal cutting manufacturing on average 50 % of the electrical energy. A main optimization option is the retrofit of demand-based control strategies in the supply system. Previous studies showed that a high saving potential remains in pressure filter plants for coolant cleaning. The plants are operated constantly on an excessive power level, independent on the coolant demand. A concept of a demand-based control is introduced and evaluated in simulations using the example of precoat filters. The analysis at an existing plant shows an energy saving potential of up to 73 %.