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2022 | OriginalPaper | Chapter

Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements

Authors : David Böhler, Inka Mai, Niklas Freund, Lukas Lachmayer, Annika Raatz, Dirk Lowke

Published in: Third RILEM International Conference on Concrete and Digital Fabrication

Publisher: Springer International Publishing

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Abstract

The layer-by-layer nature of additive manufacturing processes creates an interface between the individual strands and can therefore affect the printed element in the hardened state. In this paper, the Shotcrete 3D Printing (SC3DP) technique is investigated. Here, the effect of process and material parameters during production, namely concrete volume flow (0.4; 0.6; 0.8 m3/h), air volume flow (30; 40; 50 m3/h), and accelerator dosage (corresponding with 0; 3; 6% bwoc) on layer geometry (width/height), interface tortuosity and flexural strength are evaluated.
The results presented in this paper show that the strand geometry is essentially determined by the accelerator dosage and concrete volume flow. The interface tortuosity is influenced by an interaction of all three parameters, but the air volume flow has the greatest influence. The flexural strength is dominated by the accelerator dosage and the air volume flow. In addition, a correlation between interface tortuosity and flexural strength is demonstrated. Finally, the consequences of how to use the findings of the effect of process parameters, accelerator dosage, and the layer-by-layer nature during printing in practical application are discussed.

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Literature
1.
go back to reference Kloft, H., et al.: Influence of process parameters on the interlayer bond strength of concrete elements additive manufactured by Shotcrete 3D Printing (SC3DP). Cem. Concr. Res. 134, 106078 (2020) Kloft, H., et al.: Influence of process parameters on the interlayer bond strength of concrete elements additive manufactured by Shotcrete 3D Printing (SC3DP). Cem. Concr. Res. 134, 106078 (2020)
3.
go back to reference Dressler, I., Freund, N., Lowke, D.: The effect of accelerator dosage on fresh concrete properties and on interlayer strength in shotcrete 3D printing. Materials 13(2), 374 (2020)CrossRef Dressler, I., Freund, N., Lowke, D.: The effect of accelerator dosage on fresh concrete properties and on interlayer strength in shotcrete 3D printing. Materials 13(2), 374 (2020)CrossRef
4.
go back to reference Lachmayer, L., et al.: Automated shotcrete 3D printing – printing interruption for extended component complexity. In: 38th International Symposium on Automation and Robotics in Construction (2021) Lachmayer, L., et al.: Automated shotcrete 3D printing – printing interruption for extended component complexity. In: 38th International Symposium on Automation and Robotics in Construction (2021)
Metadata
Title
Influence of Material and Process Parameters on Hardened State Properties of Shotcrete 3D-Printed Elements
Authors
David Böhler
Inka Mai
Niklas Freund
Lukas Lachmayer
Annika Raatz
Dirk Lowke
Copyright Year
2022
DOI
https://doi.org/10.1007/978-3-031-06116-5_38