Top

The International Journal of Advanced Manufacturing Technology

Published in:

07-11-2020 | ORIGINAL ARTICLE

Investigation on the effect of honing parameters on cylindricity of engine cylinder liner

Authors: Yanjun Lu, Jie Li, Ruidong Liang, Yongfang Zhang, Mengmeng Luo, Cheng Guo

Published in: The International Journal of Advanced Manufacturing Technology | Issue 11-12/2020

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

The real challenge is to establish a calculation model to predict the cylindricity of the honed cylinder liner before honing. In this paper, the relationship between honing parameters and the cylindricity of the cylinder liner is investigated; then a novel prediction model of the cylindricity of honed cylinder liner is proposed by considering the effect of honing parameters such as honing pressure, oilstone particle size, and overrunning distance on the material removal amount. The cylindricity of the honed cylinder liner is determined by the proposed model combining with the spatial trajectory of honing oilstone. The honing processing with different parameters is performed to obtain the cylindricities of honed cylinder liner. The predicted results by the proposed model are in good agreement with the measured cylindricities. The results show that the overrunning distance has a greater effect on the cylindricity of the honed cylinder liner, and a better cylindricity can be obtained when the honing pressure is lower. When the overrunning distance is 20 to 30% of the length of the oilstone, the cylindricity of the honed cylinder liner is better.

previous article Surface engineering to enhance heat generation and joint strength in dissimilar materials AZ31 and DP590 ultrasonic welding

next article Experimental study of micromilling operation of stainless steel

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Cabanettes F, Dimkovski Z, Rosén BG (2015) Roughness variations in cylinder liners induced by honing tools’ wear. Precis Eng 41:40–46. https://doi.org/10.1016/j.precisioneng.2015.01.004CrossRef

Lu Q, Zhou GH, Zhao F, Ren YP, Li XN, Sutherland JW (2019) Topology optimization of oilstone components considering carbon emissions associated with honing processes. J Clean Prod 225:181–195. https://doi.org/10.1016/j.jclepro.2019.03.273CrossRef

Ma SQ, Liu YC, Wang ZC, Wang Z, Huang RX, Xu JJ (2019) The effect of honing angle and roughness height on the tribological performance of CuNiCr iron liner. Metals 9(5):487. https://doi.org/10.3390/met9050487CrossRef

Keribar R, Dursunkaya Z, Flemming MF (1991) An integrated model of ring pack performance. J Eng Gas Turbines Power 113(3):382–389. https://doi.org/10.1115/1.2906242CrossRef

Paswan SK, Bedi TS, Singh AK (2017) Modeling and simulation of surface roughness in magnetorheological fluid based honing process. Wear 376-377:1207–1221. https://doi.org/10.1016/j.wear.2016.11.025CrossRef

Sun J, Huang X, Liu GS, Zhao XY, Miao EM, Zhu GX (2018) Research on the status of lubricating oil transport in piston skirt-cylinder liner of engine. J Tribol 140(4):041702. https://doi.org/10.1115/1.4038960CrossRef

Taylor CM (1998) Automobile engine tribology-design considerations for efficiency and durability. Wear 21(1):1–8. https://doi.org/10.1016/S0043-1648(98)00253-1CrossRef

Grabon W, Pawlus P, Wos S, Koszela W, Wieczorowski M (2017) Effects of honed cylinder liner surface texture on tribological properties of piston ring-liner assembly in short time tests. Tribol Int 113:37–148. https://doi.org/10.1016/j.triboint.2016.11.025CrossRef

Buj-Corral I, Rodero-De-Lamo L, Marco-Almagro L (2017) Use of results from honing test machines to determine roughness in industrial honing machines. J Manuf Process 28:60–69. https://doi.org/10.1016/j.jmapro.2017.05.016CrossRef

10.

Buj-Corral I, Álvarez-Flórez J, Domínguez-Fernández A (2019) Effect of grain size and density of abrasive on surface roughness, material removal rate and acoustic emission signal in rough honing processes. Metals 9(8):860. https://doi.org/10.3390/met9080860CrossRef

11.

Buj-Corral I, Sivatte-Adroer M, Llanas-Parra X (2020) Adaptive indirect neural network model for roughness in honing processes. Tribol Int 141:105891. https://doi.org/10.1016/j.triboint.2019.105891CrossRef

12.

Sivatte-Adroer M, Lianas-Parra X, Buj-Corral I, Vivancos-Calvet J (2016) Indirect model for roughness in rough honing processes based on artificial neural networks. Precis Eng 43:505–513. https://doi.org/10.1016/j.precisioneng.2015.09.004CrossRef

13.

Lawrence KD, Ramamoorthy B (2016) Multi-surface topography targeted plateau honing for the processing of cylinder liner surfaces of automotive engines. Appl Surf Sci 365:19–30. https://doi.org/10.1016/j.apsusc.2015.12.245CrossRef

14.

Vates UK, Sharma S, Mittal VK (2017) Optimisation of honing process parameters for reducing surface roughness and power consumption on grey cast iron (FG-260I). International Journal of Additive and Subtractive Materials Manufacturing 1(1):67–81. https://doi.org/10.1504/IJASMM.2017.082987CrossRef

15.

Sadizade B, Araee A, Oliaei SNB, Farshi VR (2020) Plateau honing of a diesel engine cylinder with special topography and reasonable machining time. Tribol Int 146:106204. https://doi.org/10.1016/j.triboint.2020.106204CrossRef

16.

Zhang X, Wang X, Wang D, Yao Z, Xi L, Wang X (2017) Methodology to improve the cylindricity of engine cylinder bore by honing. J Manuf Sci Eng 139(3):031008. https://doi.org/10.1115/1.4034622CrossRef

17.

Qin PP, Yang CL, Huang W, Xu GW, Liu CJ (2016) Honing process of hydraulic cylinder bore for remanufacturing. In 2015 4th International Conference on Sensors. Measurement and Intelligent Materials Atlantis Press. https://doi.org/10.2991/icsmim-15.2016.14

18.

Fang S, Klein S, Hsu CJ, Llanes L, Gachot C, Bähre D (2019) Fabrication and tribological performance of a laser-textured hardmetal guiding stone for honing processes. Int J Refract Met Hard Mat 84:105034. https://doi.org/10.1016/j.ijrmhm.2019.105034CrossRef

19.

Lu Q, Zhou GH, Zhao F, Li L, Ren YP (2019) Determination of shape and distribution of abrasive grains to reduce carbon emissions of honing process. J Manuf Sci Eng 141(2). https://doi.org/10.1115/1.4041481

20.

Zhao X, Tan Y, Zhou Z, Wu K (2018) Processing technology of cylinder liners for high-power two-stroke diesel engines. China Mechanical Engineering 29(23):2875–2881

21.

Kim ES, Kim SM, Lee YZ (2018) The effect of plateau honing on the friction and wear of cylinder liners. Wear 400-401:207–212. https://doi.org/10.1016/j.wear.2017.09.028CrossRef

22.

Yurdakul M, Gunes S, Ic YT (2016) Improvement of the surface quality in the honing process using Taguchi method. J Fac Eng Archit Gazi Univ 31(2):347–360

23.

Demir A, Sonmez FO (2004) Prediction of Brinell hardness distribution in cold formed parts. J Eng Mater-T ASME 126(4):398–405. https://doi.org/10.1115/1.1789960CrossRef

24.

Zhang YD (2007) Modern honing technology. Science Press, Beijing

25.

Huang JQ (2011) Fundamentals of mechanical manufacturing technology. Machinery Industry Press, Beijing

Title: Investigation on the effect of honing parameters on cylindricity of engine cylinder liner
Authors: Yanjun Lu
Jie Li
Ruidong Liang
Yongfang Zhang
Mengmeng Luo
Cheng Guo
Publication date: 07-11-2020
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 11-12/2020
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-020-06321-7

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 11-12/2020

Characterisation of CoCrMo powder for additive manufacturing

Mechanical performance of additive manufactured shoe midsole designed using variable-dimension helical springs

Numerical research on kerf characteristics of abrasive waterjet machining based on the SPH-DEM-FEM approach

An investigation into tool dynamics adaptation for chatter stability enhancement in the turning of flexible workpieces

Machining condition-based stochastic modeling of cutting tool’s life

Selective laser melting of 316L stainless steel: homogeneity of thermal history, microstructure, and mechanical properties

Premium Partners