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The International Journal of Advanced Manufacturing Technology
Published in: The International Journal of Advanced Manufacturing Technology 3-4/2020

16-08-2020 | ORIGINAL ARTICLE

Isotropic finishing of austempered iron casting cylindrical parts by roller burnishing

Authors: A. Rodriguez, L. N. López de Lacalle, O. Pereira, A. Fernandez, I. Ayesta

Published in: The International Journal of Advanced Manufacturing Technology | Issue 3-4/2020

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Abstract

Roller burnishing technique to achieve isotropic surface topography on cylindrical components made of austempered ductile iron (ADI) casting is presented in this paper. In the last years, ADI casting components are used in many mechanical applications, due to their enhanced mechanical properties. ADI castings are difficult-to-cut materials; therefore, advanced techniques to improve manufacturing productivity are necessary and under research. On the other hand, spiral roughness pattern produced by turning operation is a common source of unconformities in several applications. Turning produces a defined kinematic pattern, similar to a thread. This work presents a theoretical and experimental validation using different burnishing conditions. Roughness and surface topography and surface integrity were checked. Results show that the technique greatly improves surface roughness, and eliminates the kinematic-driven roughness pattern of turning, leading to a more isotropic finishing. A comparison between roller burnishing and ball burnishing is also presented in this paper.
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Metadata
Title
Isotropic finishing of austempered iron casting cylindrical parts by roller burnishing
Authors
A. Rodriguez
L. N. López de Lacalle
O. Pereira
A. Fernandez
I. Ayesta
Publication date
16-08-2020
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 3-4/2020
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-020-05894-7

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