Skip to main content
Top

2021 | OriginalPaper | Chapter

Material Removal Rate in Electric Discharge Machining with Aluminum Tool Electrode for Ti-6Al-4V Titanium Alloy

Authors : Nguyen Huu Phan, Vu Ngoc Pi, Shailesh Shirguppikar, M. S. Patil, Mohsen Asghari Ilani, Le Xuan Hung, T. Muthuramalingam, Tran Quoc Hung

Published in: Advances in Engineering Research and Application

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Mechanical-physical-chemical characteristics of aluminum materials can be suitable for electrode materials, but research results with this material are still limited, and this has significantly affected its applicability in EDM. In this study, the authors studied the machining ability of aluminum electrodes in EDM to process Ti-6Al-4V. Material removal rate is the indicator used in this study. Process parameters including current (I), Gap Voltage (Vg), and pulse on time (TON) were surveyed by Taguchi method. Optimal process parameters are as follows TON = 1000 µs, Vg = 40 V and I = 40 Amp, and MRROPT = 0.0239 gm/min, and the accuracy of the result is reasonable error of 14.91%.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Thiagarajan, S.D., Subramanian, G.D.: Effect of electrode materials on electric discharge machining of 316 l and 17–4 ph stainless steels. J. Min. Mater. Character. Eng. 685-690 (2012) Thiagarajan, S.D., Subramanian, G.D.: Effect of electrode materials on electric discharge machining of 316 l and 17–4 ph stainless steels. J. Min. Mater. Character. Eng. 685-690 (2012)
2.
go back to reference Pandey, P.P., Singha, S.S.: Some investigations into the electric discharge machining of hardened tool steel using different electrode materials. J. Mater. Process. Technol. 149, 272–277 (2004) Pandey, P.P., Singha, S.S.: Some investigations into the electric discharge machining of hardened tool steel using different electrode materials. J. Mater. Process. Technol. 149, 272–277 (2004)
3.
go back to reference Ravinder, K., Singh, I.: Productivity improvement of micro EDM process by improvised tool. Prec. Eng. 51, 529–535 (2018)CrossRef Ravinder, K., Singh, I.: Productivity improvement of micro EDM process by improvised tool. Prec. Eng. 51, 529–535 (2018)CrossRef
4.
go back to reference Batish, A.S., Kumar, S.A.: Effect of cryogenically treated copper-Tungsten electrode on tool wear rate during electro-discharge machining of Ti-5Al-2.5Sn alloy. Wear 386–387, 223–229 (2017) Batish, A.S., Kumar, S.A.: Effect of cryogenically treated copper-Tungsten electrode on tool wear rate during electro-discharge machining of Ti-5Al-2.5Sn alloy. Wear 386–387, 223–229 (2017)
5.
go back to reference Sarkar, B., Khanra, K.A.: Performance of ZnB2- Cu composite as an EDM electrode. J. Mater. Process. Technol. 183, 122–126 (2007) Sarkar, B., Khanra, K.A.: Performance of ZnB2- Cu composite as an EDM electrode. J. Mater. Process. Technol. 183, 122–126 (2007)
6.
go back to reference Amirthagadeswaran, K.S., Jothimurugan, R.S.: Performance of silver coated copper tool with kerosene-servotherm dielectric in edm of monel 400TM. J. Appl. Sci. 12(10), 999–1005 (2012)CrossRef Amirthagadeswaran, K.S., Jothimurugan, R.S.: Performance of silver coated copper tool with kerosene-servotherm dielectric in edm of monel 400TM. J. Appl. Sci. 12(10), 999–1005 (2012)CrossRef
7.
go back to reference Panchal, D.G., Biradar, S.V.: Optimization of EDM process with coated electrode using GRA. Int. J. Innov. Sci. Eng. Technol. 3(10), 2348–7968 (2016) Panchal, D.G., Biradar, S.V.: Optimization of EDM process with coated electrode using GRA. Int. J. Innov. Sci. Eng. Technol. 3(10), 2348–7968 (2016)
8.
go back to reference Geethapriyan, T., Kalaichelvan, K., Muthuramalingam, T., Rajadurai, A.: Performance analysis of process parameters on machining α-β titanium alloy in electrochemical micromachining process. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 232(9), 1577–1589 (2018)CrossRef Geethapriyan, T., Kalaichelvan, K., Muthuramalingam, T., Rajadurai, A.: Performance analysis of process parameters on machining α-β titanium alloy in electrochemical micromachining process. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 232(9), 1577–1589 (2018)CrossRef
9.
go back to reference Choudhary, S.K., Jadoun, R.S.: Current advanced research development of electric discharge machining (EDM): a review. Int. J. Res. Advent Technol. 2(3), 273–297 (2014) Choudhary, S.K., Jadoun, R.S.: Current advanced research development of electric discharge machining (EDM): a review. Int. J. Res. Advent Technol. 2(3), 273–297 (2014)
10.
go back to reference Muthuramalingam, T.: Measuring the influence of discharge energy on white layer thickness in electrical discharge machining process. Measurement 131, 694–700 (2019)CrossRef Muthuramalingam, T.: Measuring the influence of discharge energy on white layer thickness in electrical discharge machining process. Measurement 131, 694–700 (2019)CrossRef
11.
go back to reference Huo, J., Liu, S., Wang, Y., Muthuramalingam, T., Vu Ngoc, P.: Influence of process factors on surface measures on electrical discharge machined stainless steel using TOPSIS. Mater. Res. Express 6(8), 086507 (2019)CrossRef Huo, J., Liu, S., Wang, Y., Muthuramalingam, T., Vu Ngoc, P.: Influence of process factors on surface measures on electrical discharge machined stainless steel using TOPSIS. Mater. Res. Express 6(8), 086507 (2019)CrossRef
Metadata
Title
Material Removal Rate in Electric Discharge Machining with Aluminum Tool Electrode for Ti-6Al-4V Titanium Alloy
Authors
Nguyen Huu Phan
Vu Ngoc Pi
Shailesh Shirguppikar
M. S. Patil
Mohsen Asghari Ilani
Le Xuan Hung
T. Muthuramalingam
Tran Quoc Hung
Copyright Year
2021
DOI
https://doi.org/10.1007/978-3-030-64719-3_58

Premium Partners