Top

The International Journal of Advanced Manufacturing Technology

Published in:

20-02-2024 | ORIGINAL ARTICLE

Optimization of shot peening parameters for blades based on the constraint of equivalent residual stress-induced deformation

Authors: Jiyin Zhang, Changfeng Yao, Weiwei Zhuo, Liang Tan, Minchao Cui, Qing Wei

Published in: The International Journal of Advanced Manufacturing Technology | Issue 7-8/2024

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

As a surface-strengthening technique, shot peening increases the compressive residual stress in the workpiece. In this paper, how to obtain specific residual stresses to reduce blade deformation by controlling the shot peening parameters was investigated. Based on the cosine function describing the residual stress depth distribution, the equivalent residual stress was calculated. The effect of shot peening parameters (air pressure, flow rate, nozzle speed, and distance) on the equivalent residual stress was modeled. Then a finite element model of the equivalent residual stress-induced deformation of the blade was established, and the effect of equivalent residual stress on blade deformation was investigated via the model. The residual stress domains that make the deformation less than 0.03 mm were obtained by the inverse solution of the exhaustive method, then the optimized parameter of shot peening was also obtained, and the accuracy of the optimization method was verified by shot peening tests. This method can provide technical support for the control of deformation caused by shot peening of blades.

previous article Impact of process parameters on improving the performance of 3D printed recycled polylactic acid (rPLA) components

next article The curvature modeling for the double layered clad plate by asymmetric rolling with different diameters

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Soady KA (2013) Life assessment methodologies incoroporating shot peening process effects: mechanistic consideration of residual stresses and strain hardening Part 1 – effect of shot peening on fatigue resistance. Mater Sci Technol 29:637–651. https://doi.org/10.1179/1743284713Y.0000000222CrossRef

Thompson SR, Ruschau JJ, Nicholas T (2001) Influence of residual stresses on high cycle fatigue strength of Ti–6Al–4V subjected to foreign object damage. Int J Fatigue 23:405–412. https://doi.org/10.1016/S0142-1123(01)00166-9CrossRef

Sharman ARC, Aspinwall DK, Dewes RC, Clifton D, Bowen P (2001) The effects of machined workpiece surface integrity on the fatigue life of γ-titanium aluminide. Int J Mach Tools Manuf 41:1681–1685. https://doi.org/10.1016/S0890-6955(01)00034-7CrossRef

Wang C, Lai Y, Wang L, Wang C (2020) Dislocation-based study on the influences of shot peening on fatigue resistance. Surf Coat Technol 383:125247. https://doi.org/10.1016/j.surfcoat.2019.125247CrossRef

Ramakokovhu U, Desai D, Snedden G, Jamiru T (2021) Significance of residual stresses in fatigue life prediction of micro gas turbine blades. Eng Fail Anal 120:105092. https://doi.org/10.1016/j.engfailanal.2020.105092CrossRef

Kobayashi M, Matsui T, Murakami Y (1998) Mechanism of creation of compressive residual stress by shot peening. Int J Fatigue 20:351–357. https://doi.org/10.1016/S0142-1123(98)00002-4CrossRef

Murugaratnam K, Utili S, Petrinic N (2015) A combined DEM–FEM numerical method for shot peening parameter optimisation. Adv Eng Softw 79:13–26. https://doi.org/10.1016/j.advengsoft.2014.09.001CrossRef

Tu F, Delbergue D, Miao H et al (2017) A sequential DEM-FEM coupling method for shot peening simulation. Surf Coat Technol 319:200–212. https://doi.org/10.1016/j.surfcoat.2017.03.035CrossRef

Li K, Wang C, Hu X et al (2021) DEM-FEM coupling simulation of residual stresses and surface roughness induced by shot peening of TC4 titanium alloy. Int J Adv Manuf Technol. https://doi.org/10.1007/s00170-021-07905-7CrossRef

10.

Qiang B, Li Y, Yao C, Wang X (2018) Effect of shot peening coverage on residual stress field and surface roughness. Surf Eng 34:938–945. https://doi.org/10.1080/02670844.2017.1391939CrossRef

11.

Pham TQ, Khun NW, Butler DL (2017) New approach to estimate coverage parameter in 3D FEM shot peening simulation. Surf Eng 33:687–695. https://doi.org/10.1080/02670844.2016.1274536CrossRef

12.

Lin Q, Liu H, Zhu C, Parker RG (2019) Investigation on the effect of shot peening coverage on the surface integrity. Appl Surf Sci 489:66–72. https://doi.org/10.1016/j.apsusc.2019.05.281CrossRef

13.

Zhou F, Jiang W, Du Y, Xiao C (2019) A comprehensive numerical approach for analyzing the residual stresses in AISI 301LN stainless steel induced by shot peening. Materials (Basel) 12:3338. https://doi.org/10.3390/ma12203338CrossRef

14.

Sherafatnia K, Farrahi GH, Mahmoudi AH (2018) Effect of initial surface treatment on shot peening residual stress field: analytical approach with experimental verification. Int J Mech Sci 137:171–181. https://doi.org/10.1016/j.ijmecsci.2018.01.022CrossRef

15.

Gao Y, Tao X (2020) Investigation on theoretical analysis of residual stress distribution induced by shot peening in 2397 aluminum-lithium alloy. In advanced surface enhancement: proceedings of the 1st International Conference on Advanced Surface Enhancement (INCASE 2019)—research towards industrialisation. Springer, Singapore, pp 56–68. https://doi.org/10.1007/978-981-15-0054-1_7

16.

Maleki E, Farrahi GH, Sherafatnia K (2016) Application of artificial neural network to predict the effects of severe shot peening on properties of low carbon steel. In: Öchsner A, Altenbach H (eds) Machining, joining and modifications of advanced materials. Springer, Singapore, pp 45–60CrossRef

17.

Shen X, Shukla P, Subramaniyan AK, Zammit A, Swanson P, Lawrence J, Fitzpatrick ME (2020) Residual stresses induced by laser shock peening in orthopaedic Ti-6Al-7Nb alloy. Opt Laser Technol 131:106446. https://doi.org/10.1016/j.optlastec.2020.106446CrossRef

18.

Mathew J, Kshirsagar R, Zabeen S, Smyth N, Kanarachos S, Langer K, Fitzpatrick ME (2021) Machine learning-based prediction and optimisation system for laser shock peening. Appl Sci 11:2888. https://doi.org/10.3390/app11072888CrossRef

19.

Miao HY, Larose S, Perron C, Lévesque M (2010) An analytical approach to relate shot peening parameters to Almen intensity. Surf Coat Technol 205:2055–2066. https://doi.org/10.1016/j.surfcoat.2010.08.105CrossRef

20.

Wu J, Li Y, Zhao J, Qiao H, Lu Y, Sun B, Hu X, Yang Y (2021) Prediction of residual stress induced by laser shock processing based on artificial neural networks for FGH4095 superalloy. Mater Lett 286:129269. https://doi.org/10.1016/j.matlet.2020.129269CrossRef

21.

Wu J, Liu X, Qiao H, Zhao Y, Hu X, Yang Y, Zhao J (2021) Using an artificial neural network to predict the residual stress induced by laser shock processing. Appl Opt 60:3114–3121. https://doi.org/10.1364/AO.421431CrossRef

22.

Atig A, Ben Sghaier R, Seddik R, Fathallah R (2018) Probabilistic methodology for predicting the dispersionof residual stresses and Almen intensity considering shot peening process uncertainties. Int J Adv Manuf Technol 94:2125–2136. https://doi.org/10.1007/s00170-017-1033-3CrossRef

23.

Prevéy PS (1990) X-ray diffraction characterization of residual stresses produced by shot peening. In: Niku-Lari A (ed) Shot peening theory and application, IITT International, Gournay-Sur-Marne, France, pp 81–93

24.

Xie L, Zhang J, Xiong C, Wu L, Jiang C, Lu W (2012) Investigation on experiments and numerical modelling of the residual stress distribution in deformed surface layer of Ti–6Al–4V after shot peening. Mater Des 41:314–318. https://doi.org/10.1016/j.matdes.2012.05.024CrossRef

25.

Al-Obaid YF (1995) Shot peening mechanics: experimental and theoretical analysis. Mech Mater 19:251–260. https://doi.org/10.1016/0167-6636(94)00036-GCrossRef

26.

Zhang JY, Yao CF, Cui MC, Tan L, Sun YQ (2021) Three-dimensional modeling and reconstructive change of residual stress during machining process of milling, polishing, heat treatment, vibratory finishing, and shot peening of fan blade. Adv Manuf 9:430–445. https://doi.org/10.1007/s40436-021-00351-4CrossRef

27.

Tan L, Zhang D, Yao C, Wu D, Zhang J (2017) Evolution and empirical modeling of compressive residual stress profile after milling, polishing and shot peening for TC17 alloy. J Manuf Process 26:155–165. https://doi.org/10.1016/j.jmapro.2017.02.002CrossRef

28.

Li JK, Mei Y, Duo W, Renzhi W (1991) Mechanical approach to the residual stress field induced by shot peening. Mater Sci Eng, A 147:167–173. https://doi.org/10.1016/0921-5093(91)90843-CCrossRef

29.

Barber JR, Ciavarella M (2000) Contact mechanics. Int J Solids Struct 37:29–43. https://doi.org/10.1016/S0020-7683(99)00075-XMathSciNetCrossRef

30.

Yao C, Zhang J, Cui M, Tan L, Shen X (2020) Machining deformation prediction of large fan blades based on loading uneven residual stress. Int J Adv Manuf Technol 107:4345–4356. https://doi.org/10.1007/s00170-020-05316-8CrossRef

31.

Wu LH, Jiang CH (2017) Effect of shot peening on residual stress and microstructure in the deformed layer of Inconel 625. Mater Trans 58:164–166. https://doi.org/10.2320/matertrans.M2016298CrossRef

32.

Wu L, Jiang C (2019) Investigation on surface layers characteristics of pre-stressed shot peening Inconel 625. Mater Trans 60:2558–2561. https://doi.org/10.2320/matertrans.MT-M2019106CrossRef

33.

Chen M, Liu H, Wang L, Wang C, Zhu K, Zhou Xu, Jiang C, Ji V (2018) Evaluation of the residual stress and microstructure character in SAF 2507 duplex stainless steel after multiple shot peening process. Surf Coat Technol 344:132–140. https://doi.org/10.1016/j.surfcoat.2018.03.012CrossRef

34.

Asgari A, Dehestani P, Poruraminaie I (2017) On the residual stress modeling of shot-peened AISI 4340 steel: finite element and response surface methods. Mech Ind 18:605. https://doi.org/10.1051/meca/2017033CrossRef

35.

Ohta T, Ma N (2020) Shot velocity measurement using particle image velocimetry and a numerical analysis of the residual stress in fine particle shot peening. J Manuf Process 58:1138–1149. https://doi.org/10.1016/j.jmapro.2020.08.059CrossRef

36.

Wang X, Wang Z, Gang Wu, Gan J, Yang Y, Huang H, He J, Zhong H (2019) Combining the finite element method and response surface methodology for optimization of shot peening parameters. Int J Fatigue 129:105231. https://doi.org/10.1016/j.ijfatigue.2019.105231CrossRef

37.

Wang T, Platts MJ, Levers A (2006) A process model for shot peen forming. J Mater Process Technol 172:159–162. https://doi.org/10.1016/j.jmatprotec.2005.09.006CrossRef

38.

Levers A, Prior A (1998) Finite element analysis of shot peening. J Mater Process Technol 80–81:304–308. https://doi.org/10.1016/S0924-0136(98)00188-5CrossRef

39.

Grasty LV, Andrew C (1996) Shot peen forming sheet metal: finite element prediction of deformed shape. Proc Inst Mech Eng, Part B: J Eng Manuf 210:361–366. https://doi.org/10.1243/PIME_PROC_1996_210_129_02CrossRef

40.

Zhan C (2016) A high efficient surface-based method for predicting part distortions in machining and shot peening. Int J Mech Sci 119:125–143. https://doi.org/10.1016/j.ijmecsci.2016.09.032CrossRef

41.

Zhang J, Yao C, Tan L, Cui M, Lin Z, Han W, Min X (2021) Shot peening parameters optimization based on residual stress-induced deformation of large fan blades. Thin-Walled Struct 161:107467. https://doi.org/10.1016/j.tws.2021.107467

42.

Skinner RD (1978) Stress-peen straightening of complex machined aircraft parts. Formability Topics-Met Mater. https://doi.org/10.1520/STP30048SCrossRef

43.

He Y, Wang D, Wang Y, Zhang H (2016) Correction of buckling distortion by ultrasonic shot peening treatment for 5A06 aluminum alloy welded structure. Trans Nonferrous Metals Soc China 26:1531–1537. https://doi.org/10.1016/S1003-6326(16)64259-0CrossRef

44.

Miao HY, Lévesque M, Gosselin FP (2022) Shot peen forming pattern optimization to achieve cylindrical and saddle target shapes: the inverse problem. CIRP J Manuf Sci Technol 36:67–77. https://doi.org/10.1016/j.cirpj.2021.11.003CrossRef

45.

Zhang Z, Luo M, Tang K, Zhang D (2020) A new in-processes active control method for reducing the residual stresses induced deformation of thin-walled parts. J Manuf Process 59:316–325. https://doi.org/10.1016/j.jmapro.2020.09.079CrossRef

46.

Li X, Li L, Yang Y, Zhao G, He N, Ding X, Shi Y, Fan L, Lan H, Jamil M (2020) Machining deformation of single-sided component based on finishing allowance optimization. Chin J Aeronaut 33:2434–2444. https://doi.org/10.1016/j.cja.2019.09.015CrossRef

47.

Chu GC, Hu FZ, Jin XJ, Zhang Y, Wang Q, Hou JP, Zhang ZF (2022) Fatigue properties improvement of low-carbon alloy axle steel by induction hardening and shot peening: a prospective comparison. Acta Metall Sin (Engl Lett). https://doi.org/10.1007/s40195-021-01366-3CrossRef

Title: Optimization of shot peening parameters for blades based on the constraint of equivalent residual stress-induced deformation
Authors: Jiyin Zhang
Changfeng Yao
Weiwei Zhuo
Liang Tan
Minchao Cui
Qing Wei
Publication date: 20-02-2024
Publisher: Springer London
Published in: The International Journal of Advanced Manufacturing Technology / Issue 7-8/2024
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-024-13238-y

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 7-8/2024

A novel approach for robot calibration based on measurement sub-regions with comparative validation

Investigation of co-induced crack initiation process by prestressed slotting and rotating-bending in low-stress cropping

Impact of process parameters on improving the performance of 3D printed recycled polylactic acid (rPLA) components

Distribution analysis of deterministic clamping and positioning error for machining of ring-shaped workpieces considering alignment uncertainty

The curvature modeling for the double layered clad plate by asymmetric rolling with different diameters

Experimental study of the removal characteristics of C/SiC with different fiber structure arrangements for two-dimensional ultrasound-assisted grinding

Premium Partners