Skip to main content
Top
Published in: Steel in Translation 12/2018

01-12-2018

Oxidation of Chromium in Oxide–Fluoride Slags for Electroslag Remelting

Authors: L. Ya. Levkov, D. A. Shurygin, V. S. Dub, V. V. Klochai, E. L. Korzun

Published in: Steel in Translation | Issue 12/2018

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

High-chrome steel billet with excellent mechanical properties and corrosion resistance is widely used in the production of components for heavy machinery and power equipment. Electroslag remelting is an effective and widely used technology for the production of such billet. If this technology is introduced in the production chain, highly uniform metallurgical characteristics (chemical composition, structure, content of nonmetallic inclusions, etc.) of the steel and hence excellent mechanical properties of the steel products may be ensured by regulating the refining and solidification processes. Effective refining of high-chrome steel in electroslag remelting depends on correct selection of the slag and the maintenance of the optimal redox potential, since one role of the chromium and other elements present in the slag is to transport oxygen from the gas phase to the liquid metal. On the basis of the electron structure of the slag systems, the influence of the degree of oxidation of the slag and the equilibrium oxygen partial pressure \({{P}_{{{{{\text{O}}}_{2}}}}}\) on the oxidative state of the chromium in slags of type ANF-1, ANF-6, and ANF-29, which are widely used in Russia, may be assessed. The dependence of the concentration ratio Cr3+/Cr2+ on the temperature, degree of oxidation, and optimal basicity of the slag is established. A thermodynamic model is proposed for the variation in the oxidative state of chromium in the slag as a function of its degree of oxidation. Calculation results are compared with experimental data for slag systems at 1873 K. It is shown that the mean oxidative state of the chromium decreases with increase in temperature and with decrease in oxygen partial pressure and optical basicity of the slag. The presence of fluorine in the slag affects the ratio Cr3+/Cr2+. With decrease in oxygen partial pressure from 10–4 to 10–12 Pa at 1873 K, the mean oxidative state of chromium in fluoride–oxide slags decreases from +3 to +2. A formula for estimating the ratio Cr3+/Cr2+ in fluoride–oxide slags is proposed, taking account of the temperature and oxidation of the slag.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Kern, T.-U., Scarlin, B., Zeiler, G., et al., The European COST536 project for the development of new high temperature rotor materials, Proc. 17th Int. Forgemasters Meetings, Santander, 2008, no. 1081 p. 2. Kern, T.-U., Scarlin, B., Zeiler, G., et al., The European COST536 project for the development of new high temperature rotor materials, Proc. 17th Int. Forgemasters Meetings, Santander, 2008, no. 1081 p. 2.
2.
go back to reference Utkina, K.N., Balikoev, A.G., Levkov, L.Ya., Dub, V.S., et al., Principal technology of production of a new nanostructured corrosion-resistant duplex steel, 19‑ya Konferentsiya molodykh spetsialistov po yadernym energeticheskim ustanovkam (19th Conference of Young Specialists in Nuclear Power Plants), Podolsk: Gidro-Press, 2017, pp. 351–359. Utkina, K.N., Balikoev, A.G., Levkov, L.Ya., Dub, V.S., et al., Principal technology of production of a new nanostructured corrosion-resistant duplex steel, 19‑ya Konferentsiya molodykh spetsialistov po yadernym energeticheskim ustanovkam (19th Conference of Young Specialists in Nuclear Power Plants), Podolsk: Gidro-Press, 2017, pp. 351–359.
3.
go back to reference Mitchell, A., Reyes-Carmona, F., and Wei, C.-H., Deoxidation in the electroslag process, Proc. 39th Electric Furnace Conf., Houston, 1981, pp. 103–107. Mitchell, A., Reyes-Carmona, F., and Wei, C.-H., Deoxidation in the electroslag process, Proc. 39th Electric Furnace Conf., Houston, 1981, pp. 103–107.
4.
go back to reference Reitz, J., Maurischat, M., and Friedrich, B., Optimized control of slag chemistry for the electroslag remelting of large size ingots, Proc. 17th Int. Forgemasters Meetings, Santander, 2008, pp. 28–36. Reitz, J., Maurischat, M., and Friedrich, B., Optimized control of slag chemistry for the electroslag remelting of large size ingots, Proc. 17th Int. Forgemasters Meetings, Santander, 2008, pp. 28–36.
5.
go back to reference Hernandez-Morales, B. and Mitchell, A., Review of mathematical models of fluid flow, heat transfer and mass transfer in electroslag remelting process, Ironmaking Steelmaking, 1999, vol. 26, no. 6, pp. 423–438.CrossRef Hernandez-Morales, B. and Mitchell, A., Review of mathematical models of fluid flow, heat transfer and mass transfer in electroslag remelting process, Ironmaking Steelmaking, 1999, vol. 26, no. 6, pp. 423–438.CrossRef
6.
go back to reference Ponomarenko, A.G. and Inozemtseva, E.N., Valence of metals in oxide and salt melts, Materialy 4-i Vsesoyuz. konferentsiya po stroeniyu i svoistvam metallicheskikh i shlakovykh rasplavov (Proc. 4th All-Union Conf. on the Structure and Properties of Metallic and Slag Melts), Kiev: Naukova Dumka, 1980, part 3, pp. 67–70. Ponomarenko, A.G. and Inozemtseva, E.N., Valence of metals in oxide and salt melts, Materialy 4-i Vsesoyuz. konferentsiya po stroeniyu i svoistvam metallicheskikh i shlakovykh rasplavov (Proc. 4th All-Union Conf. on the Structure and Properties of Metallic and Slag Melts), Kiev: Naukova Dumka, 1980, part 3, pp. 67–70.
7.
go back to reference Pavlov, A.V., Physicochemical properties of polyvalent elements in melts and development of energy-resource-saving metallurgical technologies, Extended Abstract of Doctoral (Eng.) Dissertation, Moscow, 2002. Pavlov, A.V., Physicochemical properties of polyvalent elements in melts and development of energy-resource-saving metallurgical technologies, Extended Abstract of Doctoral (Eng.) Dissertation, Moscow, 2002.
8.
go back to reference Bartie, N.J., The effects of temperature, slag chemistry, and oxygen partial pressure on the behavior of chromium oxide in melter slags, MSc Thesis, Stellenbosch: Univ. of Stellenbosch, 2004. Bartie, N.J., The effects of temperature, slag chemistry, and oxygen partial pressure on the behavior of chromium oxide in melter slags, MSc Thesis, Stellenbosch: Univ. of Stellenbosch, 2004.
9.
go back to reference Jahanshahi, S., Sun, S., and Zhang, L., Recent developments in physico-chemical characterization and modeling of ferroalloy slag systems, Proc. 10th Int. Ferroalloys Congr. “Infacon X,” Cape Town, 2004, pp. 316–332. Jahanshahi, S., Sun, S., and Zhang, L., Recent developments in physico-chemical characterization and modeling of ferroalloy slag systems, Proc. 10th Int. Ferroalloys Congr. “Infacon X,” Cape Town, 2004, pp. 316–332.
10.
go back to reference Mikelsons, J., Degree of oxidation of iron in SaO–SiO2–FeOn slag melts as a function of the oxygen partial pressure of the gas phase, Arch. Eisenhuttenwesen, 1982, vol. 53, no. 6, pp. 251–265. Mikelsons, J., Degree of oxidation of iron in SaO–SiO2–FeOn slag melts as a function of the oxygen partial pressure of the gas phase, Arch. Eisenhuttenwesen, 1982, vol. 53, no. 6, pp. 251–265.
11.
go back to reference Khrapko, S.A., Thermodynamic model of the metal-slag system for automatic control systems and machine experiments to optimize the steelmaking process, Extended Abstract of Cand. Sci. (Eng.) Dissertation, Donetsk, 1990. Khrapko, S.A., Thermodynamic model of the metal-slag system for automatic control systems and machine experiments to optimize the steelmaking process, Extended Abstract of Cand. Sci. (Eng.) Dissertation, Donetsk, 1990.
12.
go back to reference Mitchell, A. and Etienne, M., Oxidative losses of low levels of titanium during electroslag remelting, Proc. Second Int. Symp. on Electroslag Remelting Technology, Pittsburgh, 1969, part 2. Mitchell, A. and Etienne, M., Oxidative losses of low levels of titanium during electroslag remelting, Proc. Second Int. Symp. on Electroslag Remelting Technology, Pittsburgh, 1969, part 2.
13.
go back to reference Biele, H., Pateisky, G., and Fleischer, H.J., The reactions of titanium and silicon with Al2O3–CaO–CaF2 slags in the ESR process, J. Vac. Sci. Technol., 1972, vol. 9, no. 6, pp. 1318–1321.CrossRef Biele, H., Pateisky, G., and Fleischer, H.J., The reactions of titanium and silicon with Al2O3–CaO–CaF2 slags in the ESR process, J. Vac. Sci. Technol., 1972, vol. 9, no. 6, pp. 1318–1321.CrossRef
14.
go back to reference Levkov, L.Ya., Theory and practical control of physical-chemical and thermophysical processes in electroslag remelting determining the quality of critical products, Extended Abstract of Doctoral (Eng.) Dissertation, Moscow, 2016. Levkov, L.Ya., Theory and practical control of physical-chemical and thermophysical processes in electroslag remelting determining the quality of critical products, Extended Abstract of Doctoral (Eng.) Dissertation, Moscow, 2016.
15.
go back to reference Okoukoni, P.I., Development of CAD elements for steel melting technology, Extended Abstract of Cand. Sci. (Eng.) Dissertation, Donetsk, 1993. Okoukoni, P.I., Development of CAD elements for steel melting technology, Extended Abstract of Cand. Sci. (Eng.) Dissertation, Donetsk, 1993.
16.
go back to reference Holappa, L. and Xiao, Y., Slags in ferroalloys production—review of present knowledge, J. South Afr. Inst. Min. Metall., 2004, vol. 104, no. 7, pp. 429–437. Holappa, L. and Xiao, Y., Slags in ferroalloys production—review of present knowledge, J. South Afr. Inst. Min. Metall., 2004, vol. 104, no. 7, pp. 429–437.
17.
go back to reference Schwerdtfeger, K. and Mirzayousef-Jadid, A., Redox equilibria of transition metals in silicate melts, Proc. Belton Memorial Symp, Sydney, Australia, Warrendale, PA: Iron Steel Soc., 2000, pp. 108–119. Schwerdtfeger, K. and Mirzayousef-Jadid, A., Redox equilibria of transition metals in silicate melts, Proc. Belton Memorial Symp, Sydney, Australia, Warrendale, PA: Iron Steel Soc., 2000, pp. 108–119.
18.
go back to reference Mohanty, A.K. and Kay, D.A.R., Activity of chromic oxide in the CaF2–CaO–Cr2O3 and the CaF2–Al2O3–Cr2O3 systems, Metall. Mater. Trans. B, 1975, vol. 6, pp. 159–166.CrossRef Mohanty, A.K. and Kay, D.A.R., Activity of chromic oxide in the CaF2–CaO–Cr2O3 and the CaF2–Al2O3–Cr2O3 systems, Metall. Mater. Trans. B, 1975, vol. 6, pp. 159–166.CrossRef
19.
go back to reference Wang, L. and Seetharaman, S., Experimental studies on the sulphide capacities of CaO–SiO2–CrOx slags, Metall. Mater. Trans. B, 2010, vol. 41, no. 2, pp. 367–373.CrossRef Wang, L. and Seetharaman, S., Experimental studies on the sulphide capacities of CaO–SiO2–CrOx slags, Metall. Mater. Trans. B, 2010, vol. 41, no. 2, pp. 367–373.CrossRef
20.
go back to reference Yan, B., Zhang, J., and Song, Q., Thermodynamic behaviour of transition metal (Cr, Ti, Nb, V) oxides in molten slags, Proc. VIII Int. Conf. on Molten Slags “Molten 2009,” Concepción: Univ. de Concepción, 2009, ch. 1, pp. 309-317. Yan, B., Zhang, J., and Song, Q., Thermodynamic behaviour of transition metal (Cr, Ti, Nb, V) oxides in molten slags, Proc. VIII Int. Conf. on Molten Slags “Molten 2009,” Concepción: Univ. de Concepción, 2009, ch. 1, pp. 309-317.
21.
go back to reference Morita, K. and Sano, N., Activity of chromium oxide in CaO–SiO2 based slags at 1873 K, VII Int. Conf. on Molten Slags Fluxes and Salts, Cape Town: South Afr. Inst. Min. Metall., 2004, pp. 113–117. Morita, K. and Sano, N., Activity of chromium oxide in CaO–SiO2 based slags at 1873 K, VII Int. Conf. on Molten Slags Fluxes and Salts, Cape Town: South Afr. Inst. Min. Metall., 2004, pp. 113–117.
22.
go back to reference Morita, K., Inoue, A., Takayama, N., and Sano, N., The solubility of MgO–Cr2O3 in MgO–Al2O3–SiO2–CaO slag at 1600°C under reducing conditions, Tetsu-to-Hagane, 1988, vol. 74, no. 6, pp. 999–1005.CrossRef Morita, K., Inoue, A., Takayama, N., and Sano, N., The solubility of MgO–Cr2O3 in MgO–Al2O3–SiO2–CaO slag at 1600°C under reducing conditions, Tetsu-to-Hagane, 1988, vol. 74, no. 6, pp. 999–1005.CrossRef
23.
go back to reference Pauling, L., The Nature of the Chemical Bond, Ithaca, NY: Cornell Univ. Press, 1967. Pauling, L., The Nature of the Chemical Bond, Ithaca, NY: Cornell Univ. Press, 1967.
25.
go back to reference Li, K. and Xue, D., Estimation of electronegativity values of elements in different valence states, J. Phys. Chem. A, 2006, vol. 110, no. 39, pp. 11332–11337.CrossRef Li, K. and Xue, D., Estimation of electronegativity values of elements in different valence states, J. Phys. Chem. A, 2006, vol. 110, no. 39, pp. 11332–11337.CrossRef
26.
go back to reference Cherkasov, A.R., Galkin, V.I., Zueva, E.M., and Cherkasov, R.A., The concept of electronegativity: the current state of the problem, Russ. Chem. Rev., 1998, vol. 67, no. 5, pp. 375–392.CrossRef Cherkasov, A.R., Galkin, V.I., Zueva, E.M., and Cherkasov, R.A., The concept of electronegativity: the current state of the problem, Russ. Chem. Rev., 1998, vol. 67, no. 5, pp. 375–392.CrossRef
27.
go back to reference Wegman, D.D., Investigation into critical parameters which determine the oxygen refining capability of the slag during electroslag remelting of alloy 718, MSc Thesis, Bethlehem, PA: Lehigh Univ., 1993. Wegman, D.D., Investigation into critical parameters which determine the oxygen refining capability of the slag during electroslag remelting of alloy 718, MSc Thesis, Bethlehem, PA: Lehigh Univ., 1993.
28.
go back to reference Lakomskii, V.V. and Grigorenko, G.M., Approach to evaluation of the basicity of slag melt in gas-slag-metal system, Sovrem. Elektrometall., 2009, no. 2, pp. 48–49. Lakomskii, V.V. and Grigorenko, G.M., Approach to evaluation of the basicity of slag melt in gas-slag-metal system, Sovrem. Elektrometall., 2009, no. 2, pp. 48–49.
29.
go back to reference Povolotskii, D.Ya., Fiziko-khimicheskie osnovy protsessov proizvodstva stali: Uchebnoe posobie dlya vuzov (Physicochemical Foundations of Steel Production Processes: A Manual for higher Education Institutions), Chelyabinsk: Yuzhno-Ural. Gos. Univ., 2006. Povolotskii, D.Ya., Fiziko-khimicheskie osnovy protsessov proizvodstva stali: Uchebnoe posobie dlya vuzov (Physicochemical Foundations of Steel Production Processes: A Manual for higher Education Institutions), Chelyabinsk: Yuzhno-Ural. Gos. Univ., 2006.
30.
go back to reference Rudnenko, T.B., Ponomarenko, A.G., Inozemtseva, E.N., et al., Thermodynamic evaluation of the distribution of elements between slag and metal phases in the process of ESR, Probl. Spets. Elektrometall., 1987, no. 4, pp. 15–21. Rudnenko, T.B., Ponomarenko, A.G., Inozemtseva, E.N., et al., Thermodynamic evaluation of the distribution of elements between slag and metal phases in the process of ESR, Probl. Spets. Elektrometall., 1987, no. 4, pp. 15–21.
31.
go back to reference Klechkovskii, V.M., Raspredelenie atomnykh elektronov i pravilo posledovatel’nogo zapolneniya (n + l)-grupp (Distribution of Atomic Electrons and the Rule of Gradual Filling of (n + l)-Groups]. Moscow: Atomizdat, 1968. Klechkovskii, V.M., Raspredelenie atomnykh elektronov i pravilo posledovatel’nogo zapolneniya (n + l)-grupp (Distribution of Atomic Electrons and the Rule of Gradual Filling of (n + l)-Groups]. Moscow: Atomizdat, 1968.
32.
go back to reference Konovalov, Yu.V., Statisticheskoe modelirovanie s ispol’zovaniem regressionnogo analiza: Metodicheskie ukazaniya k vypolneniyu kursovoi raboty po distsipline “Komp’yuternoe i statisticheskoe modelirovanie” (Statistical Modeling Using Regression Analysis: Methodical Instructions for the Course Work on the Discipline “Computer and Statistical Modeling”), Moscow: Mosk. Gos. Tekh. Univ. im. N.E. Baumana, 2013. Konovalov, Yu.V., Statisticheskoe modelirovanie s ispol’zovaniem regressionnogo analiza: Metodicheskie ukazaniya k vypolneniyu kursovoi raboty po distsipline “Komp’yuternoe i statisticheskoe modelirovanie” (Statistical Modeling Using Regression Analysis: Methodical Instructions for the Course Work on the Discipline “Computer and Statistical Modeling”), Moscow: Mosk. Gos. Tekh. Univ. im. N.E. Baumana, 2013.
33.
go back to reference Pei, W. and Wijk, O., Experimental study on the activity of chromium oxide in the CaO–SiO2–Al2O3–MgOsat–CrOx slag, Scand. J. Metall., 1994, vol. 23, pp. 228–235. Pei, W. and Wijk, O., Experimental study on the activity of chromium oxide in the CaO–SiO2–Al2O3–MgOsat–CrOx slag, Scand. J. Metall., 1994, vol. 23, pp. 228–235.
34.
go back to reference Morita, K., Mori, M., Sano, N., et al., Activity of chromium oxide and phase relations for the CaO–SiO2–CrOx system at 1873 K under moderately reducing conditions, Steel Res., 1999, vol. 70, nos. 8–9, pp. 319–324.CrossRef Morita, K., Mori, M., Sano, N., et al., Activity of chromium oxide and phase relations for the CaO–SiO2–CrOx system at 1873 K under moderately reducing conditions, Steel Res., 1999, vol. 70, nos. 8–9, pp. 319–324.CrossRef
Metadata
Title
Oxidation of Chromium in Oxide–Fluoride Slags for Electroslag Remelting
Authors
L. Ya. Levkov
D. A. Shurygin
V. S. Dub
V. V. Klochai
E. L. Korzun
Publication date
01-12-2018
Publisher
Pleiades Publishing
Published in
Steel in Translation / Issue 12/2018
Print ISSN: 0967-0912
Electronic ISSN: 1935-0988
DOI
https://doi.org/10.3103/S0967091218120069

Other articles of this Issue 12/2018

Steel in Translation 12/2018 Go to the issue

Premium Partners