Skip to main content
Top
Published in: The International Journal of Advanced Manufacturing Technology 1-4/2019

16-09-2019 | ORIGINAL ARTICLE

Prediction of Inconel 718 roughness with acoustic emission using convolutional neural network based regression

Authors: David Ibarra-Zarate, Luz M. Alonso-Valerdi, Jorge Chuya-Sumba, Sixto Velarde-Valdez, Hector R. Siller

Published in: The International Journal of Advanced Manufacturing Technology | Issue 1-4/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Acoustic signals have valuable information and can complement mechanical signals (e.g., effort, roughness, and optics) since both of them have a good correlation. Furthermore, acoustic signals have non-invasive nature. In this work, roughness characterization via acoustic emission, along with the subsequent roughness detection based on convolutional neural networks, is proposed. Results show reliable and adequate roughness measurement via acoustic emission, and convolutional neural networks performance reached an accuracy of 88 % with a mean square error of 3.35 %. The main contribution of this work is the demonstration of deep learning network feasibility on roughness identification, where no previous signal processing is required and which moves towards a highly robust pattern recognition system.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
3.
go back to reference Thakur DG, Ramamoorthy B, Vijayaraghavan L (2009) Study on the machinability characteristics of superalloy Inconel 718 during high speed turning. Mater Des 30(5):1718–1725CrossRef Thakur DG, Ramamoorthy B, Vijayaraghavan L (2009) Study on the machinability characteristics of superalloy Inconel 718 during high speed turning. Mater Des 30(5):1718–1725CrossRef
4.
go back to reference Settineri L, Faga MG, Lerga B (2008) Properties and performances of innovative coated tools for turning inconel. Int J Mach Tools Manuf 48(7–8):815–823CrossRef Settineri L, Faga MG, Lerga B (2008) Properties and performances of innovative coated tools for turning inconel. Int J Mach Tools Manuf 48(7–8):815–823CrossRef
6.
go back to reference Abellan-Nebot JV, Romero Subirón F (Mar. 2010) A review of machining monitoring systems based on artificial intelligence process models. Int J Adv Manuf Technol 47(1–4):237–257CrossRef Abellan-Nebot JV, Romero Subirón F (Mar. 2010) A review of machining monitoring systems based on artificial intelligence process models. Int J Adv Manuf Technol 47(1–4):237–257CrossRef
7.
go back to reference Kaya B, Oysu C, Ertunc HM (2011) Force-torque based on-line tool wear estimation system for CNC milling of Inconel 718 using neural networks. Adv Eng Softw 42(3):76–84CrossRef Kaya B, Oysu C, Ertunc HM (2011) Force-torque based on-line tool wear estimation system for CNC milling of Inconel 718 using neural networks. Adv Eng Softw 42(3):76–84CrossRef
8.
go back to reference F. Jafarian, H. Amirabadi, and M. Fattahi, Improving surface integrity in finish machining of Inconel 718 alloy using intelligent systems, pp. 817–827, 2014 F. Jafarian, H. Amirabadi, and M. Fattahi, Improving surface integrity in finish machining of Inconel 718 alloy using intelligent systems, pp. 817–827, 2014
9.
go back to reference Krishnakumar P, Rameshkumar K, Ramachandran KI (2018) Acoustic emission-based tool condition classification in a precision high-speed machining of titanium alloy: a machine learning approach. Int J Comput Intell Appl 17:03CrossRef Krishnakumar P, Rameshkumar K, Ramachandran KI (2018) Acoustic emission-based tool condition classification in a precision high-speed machining of titanium alloy: a machine learning approach. Int J Comput Intell Appl 17:03CrossRef
10.
go back to reference Elangovan M, Sakthivel NR, Saravanamurugan S, Nair BB, Sugumaran V, and International Symposium on Big Data and Cloud Computing (ISBCC’15) (2015) Machine learning approach to the prediction of surface roughness using statistical features of vibration signal acquired in turning. Procedia Comput Sci 50:282–288CrossRef Elangovan M, Sakthivel NR, Saravanamurugan S, Nair BB, Sugumaran V, and International Symposium on Big Data and Cloud Computing (ISBCC’15) (2015) Machine learning approach to the prediction of surface roughness using statistical features of vibration signal acquired in turning. Procedia Comput Sci 50:282–288CrossRef
11.
go back to reference Shimobaba T, Kakue T, Ito T (2018) Convolutional neural network-based regression for depth prediction in digital holography. Comput Vis Pattern Recognit. CoRR Shimobaba T, Kakue T, Ito T (2018) Convolutional neural network-based regression for depth prediction in digital holography. Comput Vis Pattern Recognit. CoRR
13.
go back to reference Thirumalai R, Senthilkumaar JS, Selvarani P, Ramesh S (2012) Machining characteristics of Inconel 718 under several cutting conditions based on Taguchi method. Proc Inst Mech Eng C J Mech Eng Sci 0(0):1–9 Thirumalai R, Senthilkumaar JS, Selvarani P, Ramesh S (2012) Machining characteristics of Inconel 718 under several cutting conditions based on Taguchi method. Proc Inst Mech Eng C J Mech Eng Sci 0(0):1–9
14.
go back to reference Wojcicki K (2011) HTK MFCC Matlab version 1.2 – Mel frequency cepstral coefficient feature extraction that closely matches that of HTK’s HCopy. MathWorks – File Exchange Wojcicki K (2011) HTK MFCC Matlab version 1.2 – Mel frequency cepstral coefficient feature extraction that closely matches that of HTK’s HCopy. MathWorks – File Exchange
15.
go back to reference Laxmi Narayana M, Kopparapu SK (2014) Choice of mel filter bank in computing MFCC of a resampled speech. CoRR, abs/1410.6903 Laxmi Narayana M, Kopparapu SK (2014) Choice of mel filter bank in computing MFCC of a resampled speech. CoRR, abs/1410.6903
16.
go back to reference Rao KS, Vuppala AK (2014) Speech processing in mobile environments. Springer briefs in electrical and computer engineering. Springer Rao KS, Vuppala AK (2014) Speech processing in mobile environments. Springer briefs in electrical and computer engineering. Springer
17.
go back to reference Tirumala SS, Shahamiri SR, Garhwal AS, Wang R (2017) Speaker identification features extraction methods. Expert Syst Appl 90(C):250–271CrossRef Tirumala SS, Shahamiri SR, Garhwal AS, Wang R (2017) Speaker identification features extraction methods. Expert Syst Appl 90(C):250–271CrossRef
19.
go back to reference Luo W, Li Y, Urtasun R, Zemel R (2016) Understanding the effective receptive field in deep convolutional neural networks. In: Lee DD, Sugiyama M, Luxburg UV, Guyon I, Garnett R (eds) Advances in neural information processing systems 29. 4898, Curran Associates, Inc., –4906 Luo W, Li Y, Urtasun R, Zemel R (2016) Understanding the effective receptive field in deep convolutional neural networks. In: Lee DD, Sugiyama M, Luxburg UV, Guyon I, Garnett R (eds) Advances in neural information processing systems 29. 4898, Curran Associates, Inc., –4906
20.
go back to reference Alex Krizhevsky, Ilya Sutskever, And Geoffrey E Hinton. Imagenet classification with deep convolutional neural networks. In F. Pereira, C. J. C. Burges, L. Bottou, and K. Q. Weinberger, editors, Advances in neural information processing systems 25, pages 1097–1105. Curran Associates, Inc., 2012 Alex Krizhevsky, Ilya Sutskever, And Geoffrey E Hinton. Imagenet classification with deep convolutional neural networks. In F. Pereira, C. J. C. Burges, L. Bottou, and K. Q. Weinberger, editors, Advances in neural information processing systems 25, pages 1097–1105. Curran Associates, Inc., 2012
22.
go back to reference Srivastava Y, Murali V, Dubey SR A performance comparison of loss functions for deep face recognition. Comput Vis Pattern Recognit:arXiv:1901.05903v1 [cs.CV] Srivastava Y, Murali V, Dubey SR A performance comparison of loss functions for deep face recognition. Comput Vis Pattern Recognit:arXiv:1901.05903v1 [cs.CV]
24.
go back to reference Terrazas G, Martínez-Arellano G, Benardos P, Ratchev S (2018) Online tool wear classification during dry machining using real time cutting force measurements and a CNN approach. J Manuf Mater Process 2(4):72 Terrazas G, Martínez-Arellano G, Benardos P, Ratchev S (2018) Online tool wear classification during dry machining using real time cutting force measurements and a CNN approach. J Manuf Mater Process 2(4):72
26.
go back to reference Lin W-J, Lo S-H, Young H-T, Hung C-L (2019) Evaluation of deep learning neural networks for surface roughness prediction using vibration signal analysis. Appl Sci 9:1462CrossRef Lin W-J, Lo S-H, Young H-T, Hung C-L (2019) Evaluation of deep learning neural networks for surface roughness prediction using vibration signal analysis. Appl Sci 9:1462CrossRef
28.
go back to reference Arámburo J, Treviño AR (eds) (2008) Advances in robotics, automation and control. I-Tech, Vienna, p 472ISBN 78-953-7619-16-9 Arámburo J, Treviño AR (eds) (2008) Advances in robotics, automation and control. I-Tech, Vienna, p 472ISBN 78-953-7619-16-9
Metadata
Title
Prediction of Inconel 718 roughness with acoustic emission using convolutional neural network based regression
Authors
David Ibarra-Zarate
Luz M. Alonso-Valerdi
Jorge Chuya-Sumba
Sixto Velarde-Valdez
Hector R. Siller
Publication date
16-09-2019
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 1-4/2019
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-019-04378-7

Other articles of this Issue 1-4/2019

The International Journal of Advanced Manufacturing Technology 1-4/2019 Go to the issue

Premium Partners