Preparation of Highly Active TiO₂ Nano-particle Photocatalysts by a Flame Aerosol Method for the Complete Oxidation of 2-Propanol

A flame aerosol method has been employed to prepare spherical TiO₂ nano-particle photocatalysts with controlled anatase/rutile phase ratios without calcination at higher temperatures. This method was found to have important advantages since the main factors in achieving high photocatalytic activity such as the particle size, crystallinity and the anatase/rutile phase ratios could be easily controlled. In particular, the incorporation of small amounts of bimetals, such as Fe and Zn, were found to initiate the formation of well-crystalline, small and uniform spherical nano-size particles with a well-defined anatase/rutile phase ratio of around 60/40, similar to P-25 TiO₂. This suppressed the recombination of the photoformed charge carriers leading to a significant increase in the photocatalytic reactivity of the TiO₂ nano-particles. The incorporation of very small amounts of mono-metals, such as Fe, Cr and Zn (around 1 at.%), within the TiO₂ nano-particles led to a slight increase in the photocatalytic activity of the TiO₂ nano-particle photocatalysts for the complete oxidation of 2-propanol dissolved in water into CO₂ and H₂O as compared with the unincorporated pure TiO₂. The incorporation of bimetals of Fe and Zn within TiO₂ (Fe/Zn–TiO₂) nano-particles, on the other hand, led to a remarkable enhancement in the photocatalytic activity as compared with the unincorporated and mono-metal incorporated TiO₂.