Skip to main content
Top
Published in:
Cover of the book

2013 | OriginalPaper | Chapter

5. Prototype Machine for Micro-EDM

Authors : Ivo M. F. Bragança, Gabriel R. Ribeiro, Pedro A. R. Rosa, Paulo A. F. Martins

Published in: Nontraditional Machining Processes

Publisher: Springer London

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

This chapter presents constructive details for a micro-electrical discharge machine that is adequate to study the fundamentals of the process and to educate upcoming engineers in the latest industrial technologies. The machine was designed, fabricated, and instrumented by the authors and consists of a rigid structure, electrical and electronic components, a dielectric flowing system, and positioning control devices. The machine operates with low voltage, low energy, and high-frequency short electrical pulses and makes use of tool electrodes that are capable of drilling holes with diameters in the micrometer range. The presentation provides constructive details for those readers who may be interested in developing an in-house μEDM and puts emphasis on its adequacy for investigating the influence of operative parameters on electrical spark discharges, morphology of craters, and material removal mechanisms.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Sommer C (2000) Non-traditional machining handbook. Advance Publishing, Houston Sommer C (2000) Non-traditional machining handbook. Advance Publishing, Houston
2.
go back to reference Uriarte L, Herrero A, Ivanov A, Oosterling H, Staemmler L, Tang PT, Allen D (2006) Comparison between microfabrication technologies for metal tooling. J Mech Eng Sci 220:1665–1676CrossRef Uriarte L, Herrero A, Ivanov A, Oosterling H, Staemmler L, Tang PT, Allen D (2006) Comparison between microfabrication technologies for metal tooling. J Mech Eng Sci 220:1665–1676CrossRef
3.
go back to reference Masuzawa T (2000) State of the Art of Micromachining. Ann CIRP 49:473–488CrossRef Masuzawa T (2000) State of the Art of Micromachining. Ann CIRP 49:473–488CrossRef
4.
go back to reference Rajurkar KP, Levy G, Malshe A, Sundaram MM, McGeough J, Hu X, Resnick R, DeSilva A (2006) Micro and nano machining by electro-physical and chemical processes. Ann CIRP 55:643–666CrossRef Rajurkar KP, Levy G, Malshe A, Sundaram MM, McGeough J, Hu X, Resnick R, DeSilva A (2006) Micro and nano machining by electro-physical and chemical processes. Ann CIRP 55:643–666CrossRef
5.
go back to reference Khan DA, Hameedullah M (2011) Effect of tool polarity on the machining characteristics in electric discharge machining of silver steel and statistical modelling of the process. Int J Eng Sci Technol 3:5001–5010 Khan DA, Hameedullah M (2011) Effect of tool polarity on the machining characteristics in electric discharge machining of silver steel and statistical modelling of the process. Int J Eng Sci Technol 3:5001–5010
6.
go back to reference Aligiri E, Yeo SH, Tan PC (2010) A new tool wear compensation method based on real-time estimation of material removal volume in micro-EDM. J Mater Process Technol 210:2292–2303CrossRef Aligiri E, Yeo SH, Tan PC (2010) A new tool wear compensation method based on real-time estimation of material removal volume in micro-EDM. J Mater Process Technol 210:2292–2303CrossRef
7.
go back to reference Peças P, Henriques E (2003) Influence of silicon powder-mixed dielectric on conventional electrical discharge machining. Int J Mach Tools Manuf 43:1465–1471CrossRef Peças P, Henriques E (2003) Influence of silicon powder-mixed dielectric on conventional electrical discharge machining. Int J Mach Tools Manuf 43:1465–1471CrossRef
8.
go back to reference Yu S, Lee B, Lin W (2001) Waveform monitoring of electric discharge machining by wavelet transform. Int J Adv Manuf Technol 17:339–343CrossRef Yu S, Lee B, Lin W (2001) Waveform monitoring of electric discharge machining by wavelet transform. Int J Adv Manuf Technol 17:339–343CrossRef
9.
go back to reference Schumacher BM (2004) After 60 years of EDM the discharge process remains still disputed. J Mater Process Technol 149:376–381CrossRef Schumacher BM (2004) After 60 years of EDM the discharge process remains still disputed. J Mater Process Technol 149:376–381CrossRef
10.
go back to reference Kunieda M, Lauwers B, Rajurkar KP, Schumacher BM (2005) Advancing EDM through fundamental insight into the process. Ann CIRP 54:599–622CrossRef Kunieda M, Lauwers B, Rajurkar KP, Schumacher BM (2005) Advancing EDM through fundamental insight into the process. Ann CIRP 54:599–622CrossRef
11.
go back to reference Ho K, Newman S (2003) State of the art electrical discharge machining (EDM). Int J Mach Tools Manuf 43:1287–1300CrossRef Ho K, Newman S (2003) State of the art electrical discharge machining (EDM). Int J Mach Tools Manuf 43:1287–1300CrossRef
12.
go back to reference Joseph C (2005) Contribution à l’accroissement des performances du processus de μEDM par l’utilisation d’un robot à dynamique élevée et de haute précision. PhD Thesis, EPFL, Lausanne, Switzerland Joseph C (2005) Contribution à l’accroissement des performances du processus de μEDM par l’utilisation d’un robot à dynamique élevée et de haute précision. PhD Thesis, EPFL, Lausanne, Switzerland
13.
go back to reference Snoeys R, Dauw D, Jennes M (1982) Survey of EDM adaptive control and detection systems. Ann CIRP 32:483–489CrossRef Snoeys R, Dauw D, Jennes M (1982) Survey of EDM adaptive control and detection systems. Ann CIRP 32:483–489CrossRef
14.
go back to reference Tosun N, Cogun C, Pihtili H (2003) The effect of cutting parameters on wire crater sizes in wire. Int J Adv Manuf Technol 21:857–865CrossRef Tosun N, Cogun C, Pihtili H (2003) The effect of cutting parameters on wire crater sizes in wire. Int J Adv Manuf Technol 21:857–865CrossRef
15.
go back to reference Katz Z, Tibbles C (2007) Analysis of micro-scale EDM process. Int J Mach Tools Manuf 25:923–928 Katz Z, Tibbles C (2007) Analysis of micro-scale EDM process. Int J Mach Tools Manuf 25:923–928
16.
go back to reference Schulze H, Hermsa R, Juhrb H, Schaetzinga W, Wollenberg G (2004) Comparison of measured and simulated crater morphology for EDM. J Mater Process Technol 149:316–322CrossRef Schulze H, Hermsa R, Juhrb H, Schaetzinga W, Wollenberg G (2004) Comparison of measured and simulated crater morphology for EDM. J Mater Process Technol 149:316–322CrossRef
17.
go back to reference Rehbein W, Schulze H, Mecke K, Wollenberg G, Storr M (2004) Influence of selected groups of additives on breakdown in EDM sinking. J Mater Process Technol 149(1–3):58–64CrossRef Rehbein W, Schulze H, Mecke K, Wollenberg G, Storr M (2004) Influence of selected groups of additives on breakdown in EDM sinking. J Mater Process Technol 149(1–3):58–64CrossRef
18.
go back to reference Öpöz TT (2008) Manufacturing of micro holes by using micro electric discharge machining (micro-EDM). MSc Thesis, Atilim University, Turkey Öpöz TT (2008) Manufacturing of micro holes by using micro electric discharge machining (micro-EDM). MSc Thesis, Atilim University, Turkey
Metadata
Title
Prototype Machine for Micro-EDM
Authors
Ivo M. F. Bragança
Gabriel R. Ribeiro
Pedro A. R. Rosa
Paulo A. F. Martins
Copyright Year
2013
Publisher
Springer London
DOI
https://doi.org/10.1007/978-1-4471-5179-1_5

Premium Partners