Skip to main content
Top

2024 | OriginalPaper | Chapter

Research and Application for Thermal Fatigue Analysis of V-Shape Specimen

Authors : Xiaodong Yang, Zhengguo Chen, Yunhua Zhang, Dongliang Qi

Published in: Proceedings of China SAE Congress 2023: Selected Papers

Publisher: Springer Nature Singapore

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

A thermal fatigue (TF) test bench for V-shape specimen was established successfully. Based on different test schemes, it was observed that the fatigue life of V-shape specimen decreased with increasing cooling time. Then, the finite element analysis (FEA) model was developed, the max value of equivalent plastic strain amplitude (ΔPEEQ) is 0.17%, observed on the inner surface of V-shape area, which corresponded to the area with cracks on the real specimen. Moreover, the program was written by python to predicate the crack locations and TF life. The calculated life of critical point of V-shape specimen was 4071 cycles, corresponding to the test value of 3963 cycles. Finally, the research achievements were applied successfully in a product of catalytic converter. The minimum value of the TF life occurred at the inner edge of the intake clamshell, with a life value of 2775 cycles, meeting the reliability requirement.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Yoshimasa, W., Kazuhiko, S.: Thermal fatigue life prediction for stainless steel exhaust manifold. In: SAE 1998 World Congress and Exhibition, Detroit, no. 980841, pp. 1–6 (1998) Yoshimasa, W., Kazuhiko, S.: Thermal fatigue life prediction for stainless steel exhaust manifold. In: SAE 1998 World Congress and Exhibition, Detroit, no. 980841, pp. 1–6 (1998)
2.
go back to reference Chinouilh, G., Santacreu, P.O., Herbelin, J.M.: Thermal fatigue design of stainless steel exhaust manifolds. In: SAE 2007 World Congress and Exhibition, Detroit, no. 2007-01-0564, pp. 1–6 (2007) Chinouilh, G., Santacreu, P.O., Herbelin, J.M.: Thermal fatigue design of stainless steel exhaust manifolds. In: SAE 2007 World Congress and Exhibition, Detroit, no. 2007-01-0564, pp. 1–6 (2007)
3.
go back to reference Zhigang, W.: A thermal-fatigue life assessment procedure for components under combined temperature and load cycling. In: SAE 2013 World Congress and Exhibition, Detroit, No. 2013-01–0998, pp. 1–9 (2013) Zhigang, W.: A thermal-fatigue life assessment procedure for components under combined temperature and load cycling. In: SAE 2013 World Congress and Exhibition, Detroit, No. 2013-01–0998, pp. 1–9 (2013)
4.
go back to reference Xiaodong, Y., Donghan, L., Dongliang, Q.: Frequency response analysis method of passenger car exhaust converter. Comput. Aided Eng. 28(1), 18–21 (2019) Xiaodong, Y., Donghan, L., Dongliang, Q.: Frequency response analysis method of passenger car exhaust converter. Comput. Aided Eng. 28(1), 18–21 (2019)
5.
go back to reference Jin, D., Qian, Z., Xijie, W.: Automobile exhaust manifold TMF CAE analysis method. Internal Combust. Engines 1, 45–47 (2014) Jin, D., Qian, Z., Xijie, W.: Automobile exhaust manifold TMF CAE analysis method. Internal Combust. Engines 1, 45–47 (2014)
6.
go back to reference Yuanming, C., Yingbing, Z., Lingyun, Z.: Thermal mechanical fatigue analysis of exhaust manifold of a gasoline engine. I. C. E. & Powerplant 32(3), 18–21 (2015) Yuanming, C., Yingbing, Z., Lingyun, Z.: Thermal mechanical fatigue analysis of exhaust manifold of a gasoline engine. I. C. E. & Powerplant 32(3), 18–21 (2015)
7.
go back to reference Xiangwang, L., Fengqin, H., Zhiming, Z.: Durability analysis and optimization on the exhaust hot end of a turbocharged gasoline engine. Automot. Eng. 39(10), 1130–1135 (2017) Xiangwang, L., Fengqin, H., Zhiming, Z.: Durability analysis and optimization on the exhaust hot end of a turbocharged gasoline engine. Automot. Eng. 39(10), 1130–1135 (2017)
8.
go back to reference Hanyu, Z., Shanhu, Y., Benchao, W.: Thermal fatigue life prediction of an exhaust manifold made of high nickel cast iron. Automot. Eng. 39(8), 943–950 (2017) Hanyu, Z., Shanhu, Y., Benchao, W.: Thermal fatigue life prediction of an exhaust manifold made of high nickel cast iron. Automot. Eng. 39(8), 943–950 (2017)
9.
go back to reference Rongfa, S., Rui, X., Jian, W.: Low cycle fatigue life prediction of a catalytic converter assembly for passenger vehicle. Mod. Manuf. Eng. 472, 18–24 (2020) Rongfa, S., Rui, X., Jian, W.: Low cycle fatigue life prediction of a catalytic converter assembly for passenger vehicle. Mod. Manuf. Eng. 472, 18–24 (2020)
10.
go back to reference Zheng, H., Yuntao, L., Jun, L.: Low cycle fatigue crack analysis of hot end bracket of exhaust manifold and its optimization. Internal Combust. Engine Power Plant 38(5), 95 (2021) Zheng, H., Yuntao, L., Jun, L.: Low cycle fatigue crack analysis of hot end bracket of exhaust manifold and its optimization. Internal Combust. Engine Power Plant 38(5), 95 (2021)
11.
go back to reference Zhengguo, C., Xiaodong, Y., Xia, C.: Thermal fatigue analysis method of passenger vehicle exhaust converter. Comput. Aided Eng. 30(3), 44–48 (2021) Zhengguo, C., Xiaodong, Y., Xia, C.: Thermal fatigue analysis method of passenger vehicle exhaust converter. Comput. Aided Eng. 30(3), 44–48 (2021)
12.
go back to reference Manson, S.: Fatigue: a complex subject-some simple approximation. Exp. Mech. 5(7), 193–226 (1965)CrossRef Manson, S.: Fatigue: a complex subject-some simple approximation. Exp. Mech. 5(7), 193–226 (1965)CrossRef
Metadata
Title
Research and Application for Thermal Fatigue Analysis of V-Shape Specimen
Authors
Xiaodong Yang
Zhengguo Chen
Yunhua Zhang
Dongliang Qi
Copyright Year
2024
Publisher
Springer Nature Singapore
DOI
https://doi.org/10.1007/978-981-97-0252-7_51

Premium Partner