Skip to main content
Top
Published in: The International Journal of Advanced Manufacturing Technology 1-2/2024

14-03-2024 | ORIGINAL ARTICLE

Sampling point planning method for aero-engine blade profile based on CMM trigger probe

Authors: Le Shi, Jun Luo

Published in: The International Journal of Advanced Manufacturing Technology | Issue 1-2/2024

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In the digital measuring environment, to solve the problem of sampling point planning on the aero-engine blade profile, two requirements should be satisfied: adapting geometry features and keeping the sampling point spacing. Therefore, this paper proposes an adaptive sampling method, which can flexibly increase or decrease the sampling points according to the curvature. Firstly, according to the geometric characteristics of blade profile, an adaptive sampling method based on the equal moment theory is established. Secondly, a parameterized model based on non-uniform rational B-spline (NURBS) is used to represent the geometry of the blade profile, and the Hausdorff distance is used to evaluate the error of the fitting curve. Finally, two cases verify the effectiveness and accuracy of the proposed method. In the simulation, the relationship between the adaptability and the error of the proposed method is analyzed by taking the Sine function as an example. It is obtained by numerical calculations that the error reached the minimum when the adaptive degree r is 0.75. In the actual blade measurement experiment, compared with other methods, the deviation between the reconstructed blade cross-section curve by the proposed method and the theoretical curve is minimum.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Lu ZY, Zhao J, Yang X, Qu XT (2021) An approximation method combined with conformal transformation for the fast measurement of blade section curves. Meas Sci Technol 32(9):095010CrossRef Lu ZY, Zhao J, Yang X, Qu XT (2021) An approximation method combined with conformal transformation for the fast measurement of blade section curves. Meas Sci Technol 32(9):095010CrossRef
2.
go back to reference Liu JF, He XM, Zhang L, Huang X, Wang YZ (2022) High precision measurement of blade profile curve using iterative normal vector approximation. Meas Sci Technol 33(7):075015CrossRef Liu JF, He XM, Zhang L, Huang X, Wang YZ (2022) High precision measurement of blade profile curve using iterative normal vector approximation. Meas Sci Technol 33(7):075015CrossRef
3.
go back to reference Wang ZP, Yin M, Ou DY, Xie LF, Liu HH, Yin GF (2021) Optical measurement method for blade profiles based on blade self-features. IEEE Trans Industr Electron 69(2):2067–2076CrossRef Wang ZP, Yin M, Ou DY, Xie LF, Liu HH, Yin GF (2021) Optical measurement method for blade profiles based on blade self-features. IEEE Trans Industr Electron 69(2):2067–2076CrossRef
4.
go back to reference Gao F, Pan ZY, Zhang XT, Li Y, Duan JH (2020) An adaptive sampling method for accurate measurement of aeroengine blades. Measurement 173:108531 Gao F, Pan ZY, Zhang XT, Li Y, Duan JH (2020) An adaptive sampling method for accurate measurement of aeroengine blades. Measurement 173:108531
5.
go back to reference Poniatowska M (2012) Deviation model based method of planning accuracy inspection of free-form surfaces using CMMS. Measurement 45:927–937CrossRef Poniatowska M (2012) Deviation model based method of planning accuracy inspection of free-form surfaces using CMMS. Measurement 45:927–937CrossRef
6.
go back to reference Jia XD, Wan QH, Yu H, Sun Y, Zhao CH (2019) Small high-resolution angular displacement measurement technology based on near-field image acquisition. IEEE Sens J 19(15):6141–6146CrossRef Jia XD, Wan QH, Yu H, Sun Y, Zhao CH (2019) Small high-resolution angular displacement measurement technology based on near-field image acquisition. IEEE Sens J 19(15):6141–6146CrossRef
7.
go back to reference Yu CZ, Ji F, Xue JP, Wang YJ (2019) Adaptive binocular fringe dynamic projection method for high dynamic range measurement. Sensors 19(18):4023CrossRef Yu CZ, Ji F, Xue JP, Wang YJ (2019) Adaptive binocular fringe dynamic projection method for high dynamic range measurement. Sensors 19(18):4023CrossRef
8.
go back to reference Wang L, Si H (2018) Machining deformation prediction of thin-walled workpieces in five-axis flank milling. Int J Adv Manuf Technol 97(9–12):4179–4193CrossRef Wang L, Si H (2018) Machining deformation prediction of thin-walled workpieces in five-axis flank milling. Int J Adv Manuf Technol 97(9–12):4179–4193CrossRef
9.
go back to reference Rajamohan G, Shunmugam MS, Samuel GL (2011) Effect of probe size and measurement strategies on assessment of freeform profile deviations using coordinate measuring machine. Measurement 44:832–841CrossRef Rajamohan G, Shunmugam MS, Samuel GL (2011) Effect of probe size and measurement strategies on assessment of freeform profile deviations using coordinate measuring machine. Measurement 44:832–841CrossRef
10.
go back to reference Mansour G (2014) A developed algorithm for simulation of blades to reduce the measurement points and time on coordinate measuring machine (CMM). Measurement 54:51–57CrossRef Mansour G (2014) A developed algorithm for simulation of blades to reduce the measurement points and time on coordinate measuring machine (CMM). Measurement 54:51–57CrossRef
11.
go back to reference Wozniak A, Mayer JRR (2011) A robust method for probe tip radius correction in coordinate metrology. Meas Sci Technol 23(2):025001CrossRef Wozniak A, Mayer JRR (2011) A robust method for probe tip radius correction in coordinate metrology. Meas Sci Technol 23(2):025001CrossRef
12.
go back to reference Sang Y, Yao C, Lv Y, He G (2020) An improved feedrate scheduling method for NURBS interpolation in five-axis machining. Precis Eng 64:70–90CrossRef Sang Y, Yao C, Lv Y, He G (2020) An improved feedrate scheduling method for NURBS interpolation in five-axis machining. Precis Eng 64:70–90CrossRef
13.
go back to reference Koster M (1991) Curvature-dependent parameterization of curves and surface. Comput Aided Des 23(8):569–579CrossRef Koster M (1991) Curvature-dependent parameterization of curves and surface. Comput Aided Des 23(8):569–579CrossRef
15.
go back to reference Zahmati J, Amirabadi H, Mehrad V (2018) A hybrid measurement sampling method for accurate inspection of geometric errors on freeform surfaces. Measurement 122:155–167CrossRef Zahmati J, Amirabadi H, Mehrad V (2018) A hybrid measurement sampling method for accurate inspection of geometric errors on freeform surfaces. Measurement 122:155–167CrossRef
16.
go back to reference Deng C, Lin H (2014) Progressive and iterative approximation for least squares B-spline curve and surface fitting. Comput Aided Des 47:32–44MathSciNetCrossRef Deng C, Lin H (2014) Progressive and iterative approximation for least squares B-spline curve and surface fitting. Comput Aided Des 47:32–44MathSciNetCrossRef
17.
go back to reference Alcázar JG, Caravantes J, Diaz GM (2015) A new method to compute the singularities of offsets to rational plane curves. J Comput Appl Math 290:385–402MathSciNetCrossRef Alcázar JG, Caravantes J, Diaz GM (2015) A new method to compute the singularities of offsets to rational plane curves. J Comput Appl Math 290:385–402MathSciNetCrossRef
18.
go back to reference Fang LJ, Liu GH, Li Q, Zhang HL (2022) A high-precision non-uniform rational B-spline interpolator based on S-shaped feedrate scheduling. Int J Adv Manuf Technol 121:2585–2595CrossRef Fang LJ, Liu GH, Li Q, Zhang HL (2022) A high-precision non-uniform rational B-spline interpolator based on S-shaped feedrate scheduling. Int J Adv Manuf Technol 121:2585–2595CrossRef
19.
go back to reference Guo YD, Zhu HH (2022) Automatic modeling of heterotypic tunnel structures via NURBS-based meshfree method. Eng Anal Bound Elem 144:539–555MathSciNetCrossRef Guo YD, Zhu HH (2022) Automatic modeling of heterotypic tunnel structures via NURBS-based meshfree method. Eng Anal Bound Elem 144:539–555MathSciNetCrossRef
20.
go back to reference Baek DK, Ko TJ, Yang SH (2012) Fast and precision NURBS interpolator for CNC systems. Int J Precis Eng Manuf 13(6):955–961CrossRef Baek DK, Ko TJ, Yang SH (2012) Fast and precision NURBS interpolator for CNC systems. Int J Precis Eng Manuf 13(6):955–961CrossRef
21.
go back to reference Marosevic T (2018) The hausdorff distance between some sets of points. Math Commun 23(2):247–257MathSciNet Marosevic T (2018) The hausdorff distance between some sets of points. Math Commun 23(2):247–257MathSciNet
22.
go back to reference Lu W, Pagani L, Zhou L, Liu X, Wang J, Leach R, Jiang X (2019) Uncertainty guided intelligent sampling strategy for high-efficiency surface measurement via free-knot B-spline regression modeling. Precis Eng 56:38–52CrossRef Lu W, Pagani L, Zhou L, Liu X, Wang J, Leach R, Jiang X (2019) Uncertainty guided intelligent sampling strategy for high-efficiency surface measurement via free-knot B-spline regression modeling. Precis Eng 56:38–52CrossRef
23.
go back to reference Song XY, Chai ZY, Wang CG, Han QK, Hao X (2022) Vibration performance of rotating thin-walled cylindrical shell with tip-rubbing excitation between drum and stator vane segment of aero-engine. J Sound Vibr 525:116759CrossRef Song XY, Chai ZY, Wang CG, Han QK, Hao X (2022) Vibration performance of rotating thin-walled cylindrical shell with tip-rubbing excitation between drum and stator vane segment of aero-engine. J Sound Vibr 525:116759CrossRef
24.
go back to reference Yang PP, Yue WH, Li J, Bin GF, Li C (2022) Review of damage mechanism and protection of aero-engine blades based on impact properties. Eng Fail Anal 140:106570CrossRef Yang PP, Yue WH, Li J, Bin GF, Li C (2022) Review of damage mechanism and protection of aero-engine blades based on impact properties. Eng Fail Anal 140:106570CrossRef
25.
go back to reference Gorr GV, Belokon TV (2021) On solutions of the equations of motion of a gyrostat with a variable gyrostatic moment. Mech Solids 56(7):1157–1166CrossRef Gorr GV, Belokon TV (2021) On solutions of the equations of motion of a gyrostat with a variable gyrostatic moment. Mech Solids 56(7):1157–1166CrossRef
26.
go back to reference Cui PL, Du L, Zhou XX, Li JL, Li YB, Wu Y (2022) Synchronous vibration moment suppression for AMBs rotor system in control moment gyros considering rotor dynamic unbalance. IEEE-ASME Trans Mechatron 27(5):3210–3218CrossRef Cui PL, Du L, Zhou XX, Li JL, Li YB, Wu Y (2022) Synchronous vibration moment suppression for AMBs rotor system in control moment gyros considering rotor dynamic unbalance. IEEE-ASME Trans Mechatron 27(5):3210–3218CrossRef
27.
go back to reference Huang Z, Zhao L, Li K, Wang HY, Zhou T (2019) A sampling method based on improved firefly algorithm for profile measurement of aviation engine blade. Metrol Meas Syst 26(4):757–771CrossRef Huang Z, Zhao L, Li K, Wang HY, Zhou T (2019) A sampling method based on improved firefly algorithm for profile measurement of aviation engine blade. Metrol Meas Syst 26(4):757–771CrossRef
28.
go back to reference Li Q, Zhao N (2021) Probabilistic power flow calculation based on importance-Hammersley sampling with Eigen-decomposition. Int J Electr Power Energy Syst 130:106947CrossRef Li Q, Zhao N (2021) Probabilistic power flow calculation based on importance-Hammersley sampling with Eigen-decomposition. Int J Electr Power Energy Syst 130:106947CrossRef
30.
go back to reference Zhu L, Chen WN, Lin XB, He L, Guan YS (2022) Curvature- variation-inspired sampling for point cloud classification and segmentation. IEEE Signal Process Lett 29:1868–1872CrossRef Zhu L, Chen WN, Lin XB, He L, Guan YS (2022) Curvature- variation-inspired sampling for point cloud classification and segmentation. IEEE Signal Process Lett 29:1868–1872CrossRef
31.
go back to reference Lu LZ, Zhao SQ (2019) High-quality point sampling for B-spline fitting of parametric curves with feature recognition. J Comput Appl Math 345:2866–3294MathSciNetCrossRef Lu LZ, Zhao SQ (2019) High-quality point sampling for B-spline fitting of parametric curves with feature recognition. J Comput Appl Math 345:2866–3294MathSciNetCrossRef
Metadata
Title
Sampling point planning method for aero-engine blade profile based on CMM trigger probe
Authors
Le Shi
Jun Luo
Publication date
14-03-2024
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 1-2/2024
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-024-13320-5

Other articles of this Issue 1-2/2024

The International Journal of Advanced Manufacturing Technology 1-2/2024 Go to the issue

Premium Partners