Skip to main content
Top

2011 | OriginalPaper | Chapter

15. Simulation-Based Innovization Using Data Mining for Production Systems Analysis

Authors : Amos H. C. Ng, Catarina Dudas, Johannes Nießen, Kalyanmoy Deb

Published in: Multi-objective Evolutionary Optimisation for Product Design and Manufacturing

Publisher: Springer London

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

This chapter introduces a novel methodology for the analysis and optimization of production systems. The methodology is based on the innovization procedure, originally introduced for unveiling new and innovative design principles in engineering design problems. Although the innovization method is based on multi-objective optimization and post-optimality analyses of optimised solutions, it stretches the scope beyond an optimization task and attempts to discover new design/operational rules/principles relating to decision variables and objectives, so that a deeper understanding of the problem can be obtained. By integrating the concept of innovization with discrete-event simulation and data mining techniques, a new set of powerful tools can be developed for general systems analysis, particularly suitable for production systems. The uniqueness of the integrated approach proposed in this chapter lies on applying data mining to the data sets generated from simulation-based multi-objective optimization, in order to automatically or semi-automatically discover and interpret the hidden relationships and patterns for optimal production systems design/reconfiguration. After describing the simulation-based innovization using data mining procedure and its difference from conventional simulation analysis methods, results from an industrial case study carried out for the improvement of an assembly line in an automotive manufacturer will be presented.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Footnotes
1
Cycle time, which is also called variously as manufacturing lead time, throughput time or sojourn time, is used in this paper to refer to the time from a job is released at the beginning of the line/system until it reaches its end (i.e., the time a part spends as WIP). This terminology follows the definition found in standard textbooks for manufacturing systems analysis, e.g., [36].
 
2
Defined in the shifting bottleneck detection method [41], active time is the time when the machine is working, changing tools or in repair and inactive time includes starving, blocked or waiting.
 
Literature
1.
go back to reference Chryssolouris, G. (1992). Manufacturing systems: Theory and practice. New York: Springer. Chryssolouris, G. (1992). Manufacturing systems: Theory and practice. New York: Springer.
2.
go back to reference Wu, B. (1992). Manufacturing systems design and analysis (2nd ed.). London: Chapman and Hall. Wu, B. (1992). Manufacturing systems design and analysis (2nd ed.). London: Chapman and Hall.
3.
go back to reference Cochran, D. S., Arinez, J. F., Duda, J. W., & Linck, J. (2002). A decomposition approach for manufacturing system design. Journal of Manufacturing Systems, 20(6), 371–389.CrossRef Cochran, D. S., Arinez, J. F., Duda, J. W., & Linck, J. (2002). A decomposition approach for manufacturing system design. Journal of Manufacturing Systems, 20(6), 371–389.CrossRef
4.
go back to reference Goldratt, E. M. (1991). Haystack Syndrome. Great Barrington, MA: North River Press. Goldratt, E. M. (1991). Haystack Syndrome. Great Barrington, MA: North River Press.
5.
go back to reference Deb, K., & Srinivasan, A. (2006). Innovization: Innovating design principles through optimization. Proceedings of the Genetic and evolutionary Computation Conference (GECCO-2006), The Association of Computing Machinery (ACM), New York, (pp. 1629–1636). Deb, K., & Srinivasan, A. (2006). Innovization: Innovating design principles through optimization. Proceedings of the Genetic and evolutionary Computation Conference (GECCO-2006), The Association of Computing Machinery (ACM), New York, (pp. 1629–1636).
6.
go back to reference Deb, K. (2001). Multi-objective optimization using evolutionary algorithms (3rd ed.). Wiltshire: Wiley.MATH Deb, K. (2001). Multi-objective optimization using evolutionary algorithms (3rd ed.). Wiltshire: Wiley.MATH
7.
go back to reference Ng, A. H. C., Urenda, M., & Svensson, J. (2008). Multi-objective simulation optimization for production systems design using FACTS analyzer. Proceedings of the 2 nd Swedish Production Symposium (SPS’08), Stockholm, November 18–20, 2008. Ng, A. H. C., Urenda, M., & Svensson, J. (2008). Multi-objective simulation optimization for production systems design using FACTS analyzer. Proceedings of the 2 nd Swedish Production Symposium (SPS’08), Stockholm, November 18–20, 2008.
8.
go back to reference Bandaru, S., & Deb, K. (2010). Automating discovery of innovative design principles through optimization. KanGAL Technical Report No.2010001. Bandaru, S., & Deb, K. (2010). Automating discovery of innovative design principles through optimization. KanGAL Technical Report No.2010001.
9.
go back to reference Dudas, C., Ng, A. H. C., & Boström, H. (2008). Knowledge extraction in manufacturing using data mining. Proceedings of the 2 nd Swedish Production Symposium (SPS’08), Stockholm, November 18–20, 2008. Dudas, C., Ng, A. H. C., & Boström, H. (2008). Knowledge extraction in manufacturing using data mining. Proceedings of the 2 nd Swedish Production Symposium (SPS’08), Stockholm, November 18–20, 2008.
10.
go back to reference Rokach, L., & Maimon, O. Z. (2008). Data mining with decision trees: Theory and applications. Hackensack, NJ: World Scientific.MATH Rokach, L., & Maimon, O. Z. (2008). Data mining with decision trees: Theory and applications. Hackensack, NJ: World Scientific.MATH
11.
go back to reference Fayyad, U., Piatetsky-Shapiro, G., & Smyth, P. (1996). The KDD process for extracting useful knowledge from volumes of data. Communications of the ACM, 39, 27–34.CrossRef Fayyad, U., Piatetsky-Shapiro, G., & Smyth, P. (1996). The KDD process for extracting useful knowledge from volumes of data. Communications of the ACM, 39, 27–34.CrossRef
12.
go back to reference Han, J., & Kamber, M. (2004). Data mining: Concepts and techniques (7th ed.). San Francisco, Calif: Kaufmann. Han, J., & Kamber, M. (2004). Data mining: Concepts and techniques (7th ed.). San Francisco, Calif: Kaufmann.
13.
go back to reference Frawley, W. J., Piatetsky-Shapiro, G., & Matheus, C. J. (1992). Knowledge discovery in databases: An Overview. AI Magazine, 13, 57–70. Frawley, W. J., Piatetsky-Shapiro, G., & Matheus, C. J. (1992). Knowledge discovery in databases: An Overview. AI Magazine, 13, 57–70.
14.
go back to reference Vedder, A. (1999). KDD: The challenge to individualism. Ethics and Information Technology, 1, 275–281.CrossRef Vedder, A. (1999). KDD: The challenge to individualism. Ethics and Information Technology, 1, 275–281.CrossRef
15.
go back to reference Sumathi, S., & Sivanandam, S. N. (2006). Introduction to data mining and its applications. Berlin: Springer.MATHCrossRef Sumathi, S., & Sivanandam, S. N. (2006). Introduction to data mining and its applications. Berlin: Springer.MATHCrossRef
16.
go back to reference Pachón, V., Jacinto, M., & Maña, M. J. (2009). Practical application of a KDD process to a sulphuric acid plant. In S. Omatu (Ed.), Distributed computing, artificial intelligence, bioinformatics, soft computing, and ambient assisted living: Proceedings of the 10 th International Work-Conference on Artificial Neural Networks, IWANN 2009 Workshops, Salamanca, Spain, part II, June 10–12, 2009. Berlin: Springer. Pachón, V., Jacinto, M., & Maña, M. J. (2009). Practical application of a KDD process to a sulphuric acid plant. In S. Omatu (Ed.), Distributed computing, artificial intelligence, bioinformatics, soft computing, and ambient assisted living: Proceedings of the 10 th International Work-Conference on Artificial Neural Networks, IWANN 2009 Workshops, Salamanca, Spain, part II, June 10–12, 2009. Berlin: Springer.
18.
go back to reference Weiss, S. M., & Indurkhya, N. (2002). Predictive data mining: A practical guide. San Francisco, CA: Morgan Kaufmann. Weiss, S. M., & Indurkhya, N. (2002). Predictive data mining: A practical guide. San Francisco, CA: Morgan Kaufmann.
19.
go back to reference Neckel, P., & Knobloch, B. (2005). Customer relationship analytics: Praktische anwendung des data mining im CRM (1st ed.). Heidelberg: dpunkt-Verl. Neckel, P., & Knobloch, B. (2005). Customer relationship analytics: Praktische anwendung des data mining im CRM (1st ed.). Heidelberg: dpunkt-Verl.
21.
go back to reference Duda, R. O., Hart, P. E., & Stork, D. G. (2001). Pattern classification (2nd ed.). New York, NY: Wiley.MATH Duda, R. O., Hart, P. E., & Stork, D. G. (2001). Pattern classification (2nd ed.). New York, NY: Wiley.MATH
22.
go back to reference Groth, R. (1998). Data mining: a hands-on approach for business professionals. Upper Saddle River, NJ: Prentice-Hall. Groth, R. (1998). Data mining: a hands-on approach for business professionals. Upper Saddle River, NJ: Prentice-Hall.
23.
go back to reference Bissantz, N., & Hagedorn, J. (2009). Data mining. Business & Information Systems Engineering, 1, 118–122.CrossRef Bissantz, N., & Hagedorn, J. (2009). Data mining. Business & Information Systems Engineering, 1, 118–122.CrossRef
24.
go back to reference Geng, L., & Hamilton, H. J. (2006). Interestingness measures for data mining: A survey. ACM Computing Surveys, 38, 1–32.CrossRef Geng, L., & Hamilton, H. J. (2006). Interestingness measures for data mining: A survey. ACM Computing Surveys, 38, 1–32.CrossRef
25.
go back to reference Nießen, J. (2010). Discovering knowledge from simulation-based evolutionary multi-objective optimization through data mining. MSc dissertation, School of Informatics and Communication, University of Skövde, Sweden. Nießen, J. (2010). Discovering knowledge from simulation-based evolutionary multi-objective optimization through data mining. MSc dissertation, School of Informatics and Communication, University of Skövde, Sweden.
26.
go back to reference Deb, K., Pratap, A., Agarwal, S., & Meyarivan, T. (2002). A fast and elitist multi-objective genetic algorithm: NSGA-II. IEEE Transaction on Evolutionary Computation, 6(2), 181–197.CrossRef Deb, K., Pratap, A., Agarwal, S., & Meyarivan, T. (2002). A fast and elitist multi-objective genetic algorithm: NSGA-II. IEEE Transaction on Evolutionary Computation, 6(2), 181–197.CrossRef
27.
go back to reference Ng, A. H. C., Syberfeldt, A, Grimm, H., & Svensson, J. (2008). Multi-objective simulation optimization and significant dominance for comparing production control mechanisms. Proceedings of the 18 th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM’08), Skövde, Sweden (pp. 1210–1219). Ng, A. H. C., Syberfeldt, A, Grimm, H., & Svensson, J. (2008). Multi-objective simulation optimization and significant dominance for comparing production control mechanisms. Proceedings of the 18 th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM’08), Skövde, Sweden (pp. 1210–1219).
28.
go back to reference Joseph, V. R., & Ying, H. (2008). Orthogonal-maximin Latin hypercube designs. Statistica Sinica, 18, 171–186.MathSciNetMATH Joseph, V. R., & Ying, H. (2008). Orthogonal-maximin Latin hypercube designs. Statistica Sinica, 18, 171–186.MathSciNetMATH
29.
go back to reference Liu, A., Ghosh, J., & Martin, C. (2007). Generative oversampling for imbalanced datasets. Proceedings of the 3 rd International Conference in Data Mining (pp. 66–72). Liu, A., Ghosh, J., & Martin, C. (2007). Generative oversampling for imbalanced datasets. Proceedings of the 3 rd International Conference in Data Mining (pp. 66–72).
30.
go back to reference Chawla, N. V., Bowyer, K. W., Hall, L. O., & Kegelmeyer, W. P. (2002). SMOTE: Synthetic minority over-sampling technique. Journal of Artificial Intelligence Research, 16, 341–378. Chawla, N. V., Bowyer, K. W., Hall, L. O., & Kegelmeyer, W. P. (2002). SMOTE: Synthetic minority over-sampling technique. Journal of Artificial Intelligence Research, 16, 341–378.
31.
go back to reference Bauer, E., & Kohavi, R. (1999). An empirical comparison of voting classification algorithms: Bagging, boosting, and variants. Machine Learning, 36(1–2), 105–139.CrossRef Bauer, E., & Kohavi, R. (1999). An empirical comparison of voting classification algorithms: Bagging, boosting, and variants. Machine Learning, 36(1–2), 105–139.CrossRef
33.
go back to reference Lin, W., Alvarez, S. A., & Ruiz, C. (2002). Efficient adaptive-support association rule mining for recommender systems. Data Mining and Knowledge Discovery, 6, 83–105.MathSciNetCrossRef Lin, W., Alvarez, S. A., & Ruiz, C. (2002). Efficient adaptive-support association rule mining for recommender systems. Data Mining and Knowledge Discovery, 6, 83–105.MathSciNetCrossRef
34.
go back to reference Ishibuchi, H., Kuwajima, I., & Nojima, Y. (2008). Evolutionary multiobjective rule selection for classification rule mining. In A. Ghosh, S. Dehuri, & S. Ghosh (Eds.), Multi-objective evolutionary algorithms for knowledge discovery from databases. Berlin: Springer. Ishibuchi, H., Kuwajima, I., & Nojima, Y. (2008). Evolutionary multiobjective rule selection for classification rule mining. In A. Ghosh, S. Dehuri, & S. Ghosh (Eds.), Multi-objective evolutionary algorithms for knowledge discovery from databases. Berlin: Springer.
35.
go back to reference Little, J. D. C. (1992). Are there ‘Laws’ of manufacturing. In J. A. Heim, & W.D. Compton (Eds.), Manufacturing systems: Foundations of world-class practice. Washington, DC: National Academy Press (pp. 180–188). Little, J. D. C. (1992). Are there ‘Laws’ of manufacturing. In J. A. Heim, & W.D. Compton (Eds.), Manufacturing systems: Foundations of world-class practice. Washington, DC: National Academy Press (pp. 180–188).
36.
go back to reference Hopp, W. J., & Spearman, M. L. (2000). Factory physics: foundations of manufacturing management (2nd ed.). Burr Ridge, IL: Irwin McGraw-Hill Higher Education. Hopp, W. J., & Spearman, M. L. (2000). Factory physics: foundations of manufacturing management (2nd ed.). Burr Ridge, IL: Irwin McGraw-Hill Higher Education.
37.
go back to reference Spearman, M. L., Woodruff, D. L., & Hopp, W. J. (1990). CONWIP: A pull alternative to Kanban. International Journal of Production Research, 28(5), 879–894.CrossRef Spearman, M. L., Woodruff, D. L., & Hopp, W. J. (1990). CONWIP: A pull alternative to Kanban. International Journal of Production Research, 28(5), 879–894.CrossRef
38.
go back to reference Ng, A.H.C., Grimm, H., Lezama, T., Persson, A., Andersson, M., & Jägstam, M. (2008). OPTIMISE: An internet-based platform for metamodel-assisted simulation optimization. In: X. Huang, Y-S. Chen, & S-L. Ao (Eds), Recent Advances in Communication Systems and Electrical Engineering. Heidelberg: Springer (pp. 281–296). Ng, A.H.C., Grimm, H., Lezama, T., Persson, A., Andersson, M., & Jägstam, M. (2008). OPTIMISE: An internet-based platform for metamodel-assisted simulation optimization. In: X. Huang, Y-S. Chen, & S-L. Ao (Eds), Recent Advances in Communication Systems and Electrical Engineering. Heidelberg: Springer (pp. 281–296).
39.
go back to reference Law, A. M., & Kelton, W. D. (2000). Simulation Modeling and Analysis (3rd ed.). New York: McGraw-Hill Higher Education. Law, A. M., & Kelton, W. D. (2000). Simulation Modeling and Analysis (3rd ed.). New York: McGraw-Hill Higher Education.
40.
go back to reference Goldratt, E. M., & Cox, J. (1986). The goal: a process of ongoing improvement (revised edition ed.). Croton-on-Hudson, NY: North River Press. Goldratt, E. M., & Cox, J. (1986). The goal: a process of ongoing improvement (revised edition ed.). Croton-on-Hudson, NY: North River Press.
41.
go back to reference Roser, C., Nakano, M., & Tanaka, M. (2002). Shifting bottleneck detection. Proceedings of the 2002 Winter Simulation Conference, San Diego, CA, USA (pp.1079–1086). Roser, C., Nakano, M., & Tanaka, M. (2002). Shifting bottleneck detection. Proceedings of the 2002 Winter Simulation Conference, San Diego, CA, USA (pp.1079–1086).
Metadata
Title
Simulation-Based Innovization Using Data Mining for Production Systems Analysis
Authors
Amos H. C. Ng
Catarina Dudas
Johannes Nießen
Kalyanmoy Deb
Copyright Year
2011
Publisher
Springer London
DOI
https://doi.org/10.1007/978-0-85729-652-8_15

Premium Partners