Skip to main content
Top
Published in: Journal of Materials Science 3/2019

26-09-2018 | Chemical routes to materials

Single-step process to produce alumina supported hydroxy-sodalite zeolite membranes

Authors: S. Fasolin, M. Romano, S. Boldrini, A. Ferrario, M. Fabrizio, L. Armelao, S. Barison

Published in: Journal of Materials Science | Issue 3/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Membranes based on zeolites have been extensively studied and used to purify/separate H2 or CO2 or other gases, depending on their composition. The deposition of zeolite films onto porous, chemically and thermally stable, substrates can increase their stability, but the production process may require lengthy two-step procedures. In this work, a single-step method was developed for the production of homogeneous hydroxy-sodalite (HS) zeolite films, without seeding and by direct deposition during hydrothermal treatment on cheap and porous alumina substrates. Alumina substrates have been developed with fine porosity (> 35% porosity, 500–600 nm of mean pore diameter), with low resistance to gas flow but reduced surface porosity to favour the deposition of dense films. The single-step growth of HS films with a thickness ranging from a few to 28 μm on alumina was successfully achieved. These membranes have been tested in hydrogen, methane, carbon dioxide and nitrogen, and good results in terms of hydrogen permeance and separation performance were achieved for 10–12-μm-thick HS films on alumina.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
2.
go back to reference Gallucci F, Fernandez E, Corengia P, Annaland M (2013) Recent advances on membranes and membrane reactors for hydrogen production. Chem Eng Sci 92:40–66CrossRef Gallucci F, Fernandez E, Corengia P, Annaland M (2013) Recent advances on membranes and membrane reactors for hydrogen production. Chem Eng Sci 92:40–66CrossRef
3.
go back to reference Cardoso SP, Azenha IS, Lin Z, Portugal I, Rodrigues AE, Silva CM (2018) Inorganic membranes for hydrogen separation. Sep Purif Rev 47:229–266CrossRef Cardoso SP, Azenha IS, Lin Z, Portugal I, Rodrigues AE, Silva CM (2018) Inorganic membranes for hydrogen separation. Sep Purif Rev 47:229–266CrossRef
4.
go back to reference Caro J, Noack M, Kölsch P, Schäfer R (2000) Zeolite membranes—state of their development and perspective. Microporous Mesoporous Mater 38(1):3–24CrossRef Caro J, Noack M, Kölsch P, Schäfer R (2000) Zeolite membranes—state of their development and perspective. Microporous Mesoporous Mater 38(1):3–24CrossRef
5.
go back to reference Antunes R, Borisevich O, Demange D (2016) Numerical analysis of H2/He gas separation experiments performed with a MFI-type tubular zeolite membrane. Chem Eng Res Des 109:327–334CrossRef Antunes R, Borisevich O, Demange D (2016) Numerical analysis of H2/He gas separation experiments performed with a MFI-type tubular zeolite membrane. Chem Eng Res Des 109:327–334CrossRef
6.
go back to reference Ye P, Grahn M, Korelskiy D, Hedlund J (2016) Efficient separation of N2 and He at low temperature using MFI membranes. AIChE J 62(8):2833–2842CrossRef Ye P, Grahn M, Korelskiy D, Hedlund J (2016) Efficient separation of N2 and He at low temperature using MFI membranes. AIChE J 62(8):2833–2842CrossRef
7.
go back to reference Gong H, Lee SS, Bae TH (2017) Mixed-matrix membranes containing inorganically surface-modified 5A zeolite for enhanced CO2/CH4 separation. Microporous Mesoporous Mater 237:82–89CrossRef Gong H, Lee SS, Bae TH (2017) Mixed-matrix membranes containing inorganically surface-modified 5A zeolite for enhanced CO2/CH4 separation. Microporous Mesoporous Mater 237:82–89CrossRef
8.
go back to reference Xu K, Yuan C, Caro J, Huang A (2016) Silver-exchanged zeolite LTA molecular sieving membranes with enhanced hydrogen selectivity. J Membr Sci. 511:1–8CrossRef Xu K, Yuan C, Caro J, Huang A (2016) Silver-exchanged zeolite LTA molecular sieving membranes with enhanced hydrogen selectivity. J Membr Sci. 511:1–8CrossRef
9.
go back to reference Lang WZ, Ouyang JX, Guo YJ, Chu LF (2011) Synthesis of tubular faujasite X-type membranes with mullite supports and their gas permeances for N2/CO2 mixtures. Sep Sci Technol 46(11):1716–1725CrossRef Lang WZ, Ouyang JX, Guo YJ, Chu LF (2011) Synthesis of tubular faujasite X-type membranes with mullite supports and their gas permeances for N2/CO2 mixtures. Sep Sci Technol 46(11):1716–1725CrossRef
10.
go back to reference Poerio T, Drioli E, Barbieri G, Brunetti A, Cersosimo M, Algieri C (2012) Synthesis of FAU-type zeolite membrane for gas separation. Procedia Eng 44:699–700CrossRef Poerio T, Drioli E, Barbieri G, Brunetti A, Cersosimo M, Algieri C (2012) Synthesis of FAU-type zeolite membrane for gas separation. Procedia Eng 44:699–700CrossRef
11.
go back to reference Nabavi MS, Mohammadi T, Kazemimoghadam M (2014) Hydrothermal synthesis of hydroxy sodalite zeolite membrane: separation of H2/CH4. Ceram Int 40(4):5889–5896CrossRef Nabavi MS, Mohammadi T, Kazemimoghadam M (2014) Hydrothermal synthesis of hydroxy sodalite zeolite membrane: separation of H2/CH4. Ceram Int 40(4):5889–5896CrossRef
12.
go back to reference Xu X, Bao Y, Song C, Yang W, Liu J, Lin L (2004) Microwave-assisted hydrothermal synthesis of hydroxy-sodalite zeolite membrane. Microporous Mesoporous Mater 75(3):173–181CrossRef Xu X, Bao Y, Song C, Yang W, Liu J, Lin L (2004) Microwave-assisted hydrothermal synthesis of hydroxy-sodalite zeolite membrane. Microporous Mesoporous Mater 75(3):173–181CrossRef
13.
go back to reference Julbe A, Motuzas J, Cazevielle F, Volle G, Guizard C (2003) Synthesis of sodalite/αAl2O3 composite membranes by microwave heating. Sep Purif Technol 32(1–3):139–149CrossRef Julbe A, Motuzas J, Cazevielle F, Volle G, Guizard C (2003) Synthesis of sodalite/αAl2O3 composite membranes by microwave heating. Sep Purif Technol 32(1–3):139–149CrossRef
14.
go back to reference Ockwig NW, Nenoff TM (2007) Membranes for hydrogen separation. Chem Rev 107(10):4078–4110CrossRef Ockwig NW, Nenoff TM (2007) Membranes for hydrogen separation. Chem Rev 107(10):4078–4110CrossRef
15.
go back to reference Lightfoot P, Woodcock DA, Maple MJ, Villaescusa LA, Wright PA (2001) The widespread occurrence of negative thermal expansion in zeolites. J Mater Chem 11(1):212–216CrossRef Lightfoot P, Woodcock DA, Maple MJ, Villaescusa LA, Wright PA (2001) The widespread occurrence of negative thermal expansion in zeolites. J Mater Chem 11(1):212–216CrossRef
16.
go back to reference Den Exter MJ, van Bekkum H, Rijn CJM, Kapteijn F, Moulijn JA, Schellevis H, Beenakker CIN (1997) Stability of oriented silicalite-1 films in view of zeolite membrane preparation. Zeolites 19(1):13–20CrossRef Den Exter MJ, van Bekkum H, Rijn CJM, Kapteijn F, Moulijn JA, Schellevis H, Beenakker CIN (1997) Stability of oriented silicalite-1 films in view of zeolite membrane preparation. Zeolites 19(1):13–20CrossRef
17.
go back to reference Dong J, Lin YS, Hu MZC, Peascoe RA, Payzant EA (2000) Template-removal-associated microstructural development of porous-ceramic-supported MFI zeolite membranes. Microporous Mesoporous Mater 34(3):241–253CrossRef Dong J, Lin YS, Hu MZC, Peascoe RA, Payzant EA (2000) Template-removal-associated microstructural development of porous-ceramic-supported MFI zeolite membranes. Microporous Mesoporous Mater 34(3):241–253CrossRef
18.
go back to reference Wang Z, Ge Q, Gao J, Shao J, Liu C, Yan Y (2011) High-performance zeolite membranes on inexpensive large-pore supports: highly reproducible synthesis using a seed paste. ChemSusChem 4(11):1570–1573CrossRef Wang Z, Ge Q, Gao J, Shao J, Liu C, Yan Y (2011) High-performance zeolite membranes on inexpensive large-pore supports: highly reproducible synthesis using a seed paste. ChemSusChem 4(11):1570–1573CrossRef
19.
go back to reference Ma J, Shao J, Wang Z, Yan Y (2014) Preparation of zeolite NaA membranes on macroporous alumina supports by secondary growth of gel layers. Ind Eng Chem Res 53(14):6121–6130CrossRef Ma J, Shao J, Wang Z, Yan Y (2014) Preparation of zeolite NaA membranes on macroporous alumina supports by secondary growth of gel layers. Ind Eng Chem Res 53(14):6121–6130CrossRef
20.
go back to reference Caro J, Noack M, Kölsch P (2005) Zeolite membranes: from the laboratory scale to technical applications. Adsorption 11(3):215–227CrossRef Caro J, Noack M, Kölsch P (2005) Zeolite membranes: from the laboratory scale to technical applications. Adsorption 11(3):215–227CrossRef
21.
go back to reference Coronas J, Santamaría J (1999) Separations using zeolite membranes. Sep Purif Methods 28:127–177CrossRef Coronas J, Santamaría J (1999) Separations using zeolite membranes. Sep Purif Methods 28:127–177CrossRef
22.
go back to reference Huang A, Bux H, Steinbach F, Caro J (2010) Molecular-sieve membrane with hydrogen permselectivity: ZIF-22 in LTA topology prepared with 3-aminopropyltriethoxysilane as covalent linker. Angew Chem Int Ed 49:4958–4961CrossRef Huang A, Bux H, Steinbach F, Caro J (2010) Molecular-sieve membrane with hydrogen permselectivity: ZIF-22 in LTA topology prepared with 3-aminopropyltriethoxysilane as covalent linker. Angew Chem Int Ed 49:4958–4961CrossRef
23.
go back to reference Lutterotti L, Mattheis S, Wenk HR (1999) MAUD: a friendly Java program for material analysis using diffraction. Newsl CPD 21:14–15 Lutterotti L, Mattheis S, Wenk HR (1999) MAUD: a friendly Java program for material analysis using diffraction. Newsl CPD 21:14–15
24.
go back to reference Fasolin S, Barison S, Boldrini S, Ferrario A et al (2018) Hydrogen separation by thin vanadium-based multi-layered membranes. Int J Hydrogen Energy 43(6):3235–3243CrossRef Fasolin S, Barison S, Boldrini S, Ferrario A et al (2018) Hydrogen separation by thin vanadium-based multi-layered membranes. Int J Hydrogen Energy 43(6):3235–3243CrossRef
25.
go back to reference Khajavi S, Sartipi S, Gascon J, Jansen JC, Kapteijn F (2010) Thermostability of hydroxy sodalite in view of membrane applications. Microporous Mesoporous Mater 132(3):510–517CrossRef Khajavi S, Sartipi S, Gascon J, Jansen JC, Kapteijn F (2010) Thermostability of hydroxy sodalite in view of membrane applications. Microporous Mesoporous Mater 132(3):510–517CrossRef
26.
go back to reference Xu X, Bao Y, Song C, Yang W, Liu J, Lin L (2005) Synthesis, characterization and single gas permeation properties of NaA zeolite membrane. J Membr Sci 249(1–2):51–64CrossRef Xu X, Bao Y, Song C, Yang W, Liu J, Lin L (2005) Synthesis, characterization and single gas permeation properties of NaA zeolite membrane. J Membr Sci 249(1–2):51–64CrossRef
27.
go back to reference van Niekerk A, Zah J, Breytenbach JC, Krieg HM (2007) Direct crystallisation of a hydroxy sodalite membrane without seeding using a conventional oven. J Membr Sci 300(1–2):156–164CrossRef van Niekerk A, Zah J, Breytenbach JC, Krieg HM (2007) Direct crystallisation of a hydroxy sodalite membrane without seeding using a conventional oven. J Membr Sci 300(1–2):156–164CrossRef
28.
go back to reference Zah J, Krieg HM, Breytenbach JC (2007) Single gas permeation through compositionally different zeolite NaA membranes: observations on the intercrystalline porosity in an unconventional, semicrystalline layer. J Membr Sci 287(2):300–310CrossRef Zah J, Krieg HM, Breytenbach JC (2007) Single gas permeation through compositionally different zeolite NaA membranes: observations on the intercrystalline porosity in an unconventional, semicrystalline layer. J Membr Sci 287(2):300–310CrossRef
29.
go back to reference Kalantari N, Vaezi MJ, Yadollahi M, Babaluo AA, Bayati B, Kazemzadeh A (2015) Synthesis of nanostructure hydroxy sodalite composite membranes via hydrothermal method: support surface modification and synthesis method effects. Asia Pac J Chem Eng 10(1):45–55CrossRef Kalantari N, Vaezi MJ, Yadollahi M, Babaluo AA, Bayati B, Kazemzadeh A (2015) Synthesis of nanostructure hydroxy sodalite composite membranes via hydrothermal method: support surface modification and synthesis method effects. Asia Pac J Chem Eng 10(1):45–55CrossRef
30.
go back to reference Huang A, Liang F, Steinbach F, Gesing TM, Caro J (2010) Neutral and cation-free LTA-type aluminophosphate (AlPO4) molecular sieve membrane with high hydrogen permselectivity. J Am Chem Soc 132:2140–2141CrossRef Huang A, Liang F, Steinbach F, Gesing TM, Caro J (2010) Neutral and cation-free LTA-type aluminophosphate (AlPO4) molecular sieve membrane with high hydrogen permselectivity. J Am Chem Soc 132:2140–2141CrossRef
31.
go back to reference Li YS, Liang FY, Bux H, Feldhoff A, Yang WS, Caro J (2010) Molecular sieve membrane: supported metal-organic framework with high hydrogen selectivity. Angew Chem Int Ed 49:548–551CrossRef Li YS, Liang FY, Bux H, Feldhoff A, Yang WS, Caro J (2010) Molecular sieve membrane: supported metal-organic framework with high hydrogen selectivity. Angew Chem Int Ed 49:548–551CrossRef
32.
go back to reference Bux H, Liang F, Li Y, Cravillon J, Wiebcke M, Caro J (2009) Zeolitic imidazolate framework membrane with molecular sieving properties by microwave-assisted solvothermal synthesis. J Am Chem Soc 131:16000–16001CrossRef Bux H, Liang F, Li Y, Cravillon J, Wiebcke M, Caro J (2009) Zeolitic imidazolate framework membrane with molecular sieving properties by microwave-assisted solvothermal synthesis. J Am Chem Soc 131:16000–16001CrossRef
33.
go back to reference Huang A, Chen Y, Wang N, Hu Z, Jiang J, Caro J (2012) A highly permeable and selective zeolitic imidazolate framework ZIF-95 membrane for H2/CO2 separation. Chem Commun 48:10981–10983CrossRef Huang A, Chen Y, Wang N, Hu Z, Jiang J, Caro J (2012) A highly permeable and selective zeolitic imidazolate framework ZIF-95 membrane for H2/CO2 separation. Chem Commun 48:10981–10983CrossRef
34.
go back to reference Huang A, Liang F, Steinbach F, Caro J (2010) Preparation and separation properties of LTA membranes by using 3-aminopropyltriethoxysilane as covalent linker. J Membr Sci 350:5–9CrossRef Huang A, Liang F, Steinbach F, Caro J (2010) Preparation and separation properties of LTA membranes by using 3-aminopropyltriethoxysilane as covalent linker. J Membr Sci 350:5–9CrossRef
35.
go back to reference Liu Y, Hu E, Khan EA, Lai Z (2010) Synthesis and characterization of ZIF-69 membranes and separation for CO2/CO mixture. J Membr Sci 353:36–40CrossRef Liu Y, Hu E, Khan EA, Lai Z (2010) Synthesis and characterization of ZIF-69 membranes and separation for CO2/CO mixture. J Membr Sci 353:36–40CrossRef
36.
go back to reference Nabavi MS, Mohammadi T, Kazemimoghadam M (2014) Hydrothermal synthesis of hydroxy sodalite zeolite membrane: separation of H2/CH4. Ceram Int 40:5889–5896CrossRef Nabavi MS, Mohammadi T, Kazemimoghadam M (2014) Hydrothermal synthesis of hydroxy sodalite zeolite membrane: separation of H2/CH4. Ceram Int 40:5889–5896CrossRef
37.
Metadata
Title
Single-step process to produce alumina supported hydroxy-sodalite zeolite membranes
Authors
S. Fasolin
M. Romano
S. Boldrini
A. Ferrario
M. Fabrizio
L. Armelao
S. Barison
Publication date
26-09-2018
Publisher
Springer US
Published in
Journal of Materials Science / Issue 3/2019
Print ISSN: 0022-2461
Electronic ISSN: 1573-4803
DOI
https://doi.org/10.1007/s10853-018-2952-6

Other articles of this Issue 3/2019

Journal of Materials Science 3/2019 Go to the issue

Premium Partners