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2013 | OriginalPaper | Chapter

11. Synchro MRP

Author : Prof. Dr.-Ing. habil. Hermann Lödding

Published in: Handbook of Manufacturing Control

Publisher: Springer Berlin Heidelberg

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Abstract

Synchro MRP combines a centralized production planning and control with the decentralized Kanban System. The method was developed by the Japanese enterprise Yamaha with the intention of transferring the advantages of Kanban to a manufacturing environment characterized by frequently modified and changing products as well as by a large number of variants. Manufacturing environments such as these are generally more typical in many industries than that of the original Toyota production system. Synchro MRP became known primarily through publications by Hall [Hall-86*]. The method functions similarly to a Two-Card Kanban. A workstation, however, is only allowed to reproduce a variant if the planned output of that variant is not yet attained. The planned output per variant is given in the daily production program.

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Footnotes
1
Cumulative Production Figures are also known as progress numbers.
 
2
Instead of a Two-Card Kanban other variations of the Kanban system can also be applied. For example Deleersnyder et al. describe a variation of the method with a One-Card Kanban system [Dele-92*].
 
Literature
[Dele-92*].
go back to reference Deleersnyder, J.-L., et al.: Integrating kanban type pull systems and MRP type push systems: insights from a Markovian model. IIE Trans. 24(3), 43–56 (1992)CrossRef Deleersnyder, J.-L., et al.: Integrating kanban type pull systems and MRP type push systems: insights from a Markovian model. IIE Trans. 24(3), 43–56 (1992)CrossRef
[Hall-86*].
go back to reference Hall, R.W.: Synchro MRP: combining kanban and MRP. The Yamaha PYMAC system. In: Driving the Productivity Machine: production Planning and Control in Japan, pp. 43–56. APICS, Falls Church (1986) Hall, R.W.: Synchro MRP: combining kanban and MRP. The Yamaha PYMAC system. In: Driving the Productivity Machine: production Planning and Control in Japan, pp. 43–56. APICS, Falls Church (1986)
Metadata
Title
Synchro MRP
Author
Prof. Dr.-Ing. habil. Hermann Lödding
Copyright Year
2013
Publisher
Springer Berlin Heidelberg
DOI
https://doi.org/10.1007/978-3-642-24458-2_11