Skip to main content
Top

2022 | OriginalPaper | Chapter

The Impact of Geometric Complexity on Printing Time and Cost for Additive Manufacturing (AM) Process

Authors : Sabrine Ben Amor, Antoine Tahan, Borhen Louhichi

Published in: Advances in Mechanical Engineering and Mechanics II

Publisher: Springer International Publishing

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Additive manufacturing (AM) process are known by the capability to produce complex parts for various sorts of materials (polymers, ceramics, and metals). This family of processes is growing rapidly, and it is the origin of important research activity (dimensional deviations, capability prediction, biomedical applications, etc.). AM technologies provide greater freedom in the design and construction of complex shapes. Many researchers promoted that in AM this complexity is without an increase of the cost because there is no need for additional tooling. In traditional manufacturing processes such as injection molding, there is a direct relationship between geometric complexity and cost. But, the impact of geometric complexity on the production time and Cost of additive Manufacturing technology has not gained significant attention. In this work, we demonstrate the influence of geometric complexity on printing time and cost for additive manufacturing process and dispute the existing hypothesis that additive manufacturing techniques offer complexity with no extra cost. The Results of this paper demonstrates how geometric complexity raises the printing time and the manufacturing cost.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Frazier, W.E.: Metal additive manufacturing: a review. J. Mater. Eng. Perform. 23(6), 1917–1928 (2014)CrossRef Frazier, W.E.: Metal additive manufacturing: a review. J. Mater. Eng. Perform. 23(6), 1917–1928 (2014)CrossRef
2.
go back to reference Zongo, F., Tahan, A., Aidibe, A., Brailovski, V.: Intra-and inter-repeatability of profile deviations of an AlSi10Mg tooling component manufactured by laser powder bed fusion. J. Manuf. Mater. Process. 2(3), 56 (2018) Zongo, F., Tahan, A., Aidibe, A., Brailovski, V.: Intra-and inter-repeatability of profile deviations of an AlSi10Mg tooling component manufactured by laser powder bed fusion. J. Manuf. Mater. Process. 2(3), 56 (2018)
3.
go back to reference Witsa, W., Weitkamp, S., Van Es, J.: Metal additive manufacturing of a high-pressure micro-pump. Procedia CIRP 7, 252–257 (2013)CrossRef Witsa, W., Weitkamp, S., Van Es, J.: Metal additive manufacturing of a high-pressure micro-pump. Procedia CIRP 7, 252–257 (2013)CrossRef
4.
go back to reference Leary, M.: Surface roughness optimisation for selective laser melting (SLM): accommodating relevant and irrelevant surfaces. In: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications, pp. 99–118 (2017) Leary, M.: Surface roughness optimisation for selective laser melting (SLM): accommodating relevant and irrelevant surfaces. In: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications, pp. 99–118 (2017)
5.
go back to reference Urbanic, R.J., Hedrick, R.: Fused deposition modeling design rules for building large, complex components. Comput.-Aided Des. Appl. 13(3), 348–368 (2016)CrossRef Urbanic, R.J., Hedrick, R.: Fused deposition modeling design rules for building large, complex components. Comput.-Aided Des. Appl. 13(3), 348–368 (2016)CrossRef
6.
go back to reference Hague, R.J., Campbell, I., Dickens, P.: Implications on design of rapid manufacturing. Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci. 217(1), 25–30 (2003) Hague, R.J., Campbell, I., Dickens, P.: Implications on design of rapid manufacturing. Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci. 217(1), 25–30 (2003)
7.
go back to reference Gibson, I., Rosen, D.W., Stucker, B.: Additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing, First edition (2010) Gibson, I., Rosen, D.W., Stucker, B.: Additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing, First edition (2010)
8.
go back to reference Comb, J.: How to Design Your Part for Direct Digital Manufacturing, Stratasys, Inc., Report (2010) Comb, J.: How to Design Your Part for Direct Digital Manufacturing, Stratasys, Inc., Report (2010)
9.
go back to reference Mello, C.H.P., Martins, R.C., Parra, B.R., Pamplona, E.D.O., Salgado, E.G., Seguso, R.T.: Systematic proposal to calculate price of prototypes manufactured through rapid prototyping an FDM 3D printer in a university lab. Rapid Prototyp. J. 16(6), 411–416 (2010)CrossRef Mello, C.H.P., Martins, R.C., Parra, B.R., Pamplona, E.D.O., Salgado, E.G., Seguso, R.T.: Systematic proposal to calculate price of prototypes manufactured through rapid prototyping an FDM 3D printer in a university lab. Rapid Prototyp. J. 16(6), 411–416 (2010)CrossRef
10.
go back to reference Pradel, P., Zhu, Z., Bibb, R.J., Moultrie, J.: Complexity is not for free: the impact of component complexity on additive manufacturing build time. In: Rapid Design, Prototyping & Manufacturing (RDPM2017), Newcastle (2017) Pradel, P., Zhu, Z., Bibb, R.J., Moultrie, J.: Complexity is not for free: the impact of component complexity on additive manufacturing build time. In: Rapid Design, Prototyping & Manufacturing (RDPM2017), Newcastle (2017)
11.
go back to reference Aggarwal, K.: Investigation of laser clad bead geometry to process parameter settings for effective parameter selection, simulation, and optimization, MASc. thesis, University of Windsor, Windsor, ON, Canada (2014) Aggarwal, K.: Investigation of laser clad bead geometry to process parameter settings for effective parameter selection, simulation, and optimization, MASc. thesis, University of Windsor, Windsor, ON, Canada (2014)
12.
go back to reference Amor, S.B., Tahan, A., Louhichi, B.: Proposition of a geometric complexity model for additive manufacturing process based on CAD. In: 2019 23rd International Conference Information Visualisation (IV), pp. 442–448. IEEE (2019) Amor, S.B., Tahan, A., Louhichi, B.: Proposition of a geometric complexity model for additive manufacturing process based on CAD. In: 2019 23rd International Conference Information Visualisation (IV), pp. 442–448. IEEE (2019)
13.
go back to reference Qamar, S.Z., Arif, A.F.M., Sheikh, A.K.: A new definition of shape complexity for metal extrusion. J. Mater. Process. Technol. 155, 1734–1739 (2004)CrossRef Qamar, S.Z., Arif, A.F.M., Sheikh, A.K.: A new definition of shape complexity for metal extrusion. J. Mater. Process. Technol. 155, 1734–1739 (2004)CrossRef
14.
go back to reference Joshi, D., Ravi, B.: Quantifying the shape complexity of cast parts. Comput.-Aided Des. Appl. 7(5), 685–700 (2010)CrossRef Joshi, D., Ravi, B.: Quantifying the shape complexity of cast parts. Comput.-Aided Des. Appl. 7(5), 685–700 (2010)CrossRef
15.
go back to reference Di Angelo, L., di Stefano, P.: Parametric cost analysis for web-based e-commerce of layer manufactured objects. Int. J. Prod. Res. 48(7), 2127–2140 (2010)CrossRef Di Angelo, L., di Stefano, P.: Parametric cost analysis for web-based e-commerce of layer manufactured objects. Int. J. Prod. Res. 48(7), 2127–2140 (2010)CrossRef
16.
go back to reference Xu, F., Loh, H.T., Wong, Y.S.: Considerations and selection of optimal orientation for different rapid prototyping systems. Rapid Prototyp. J. 5(2), 54–60 (1999)CrossRef Xu, F., Loh, H.T., Wong, Y.S.: Considerations and selection of optimal orientation for different rapid prototyping systems. Rapid Prototyp. J. 5(2), 54–60 (1999)CrossRef
17.
go back to reference Alexander, P., Allen, S., Dutta, D.: Part orientation and build cost determination in layered manufacturing. Comput.-Aided Des. 30(5), 343–356 (1998)CrossRef Alexander, P., Allen, S., Dutta, D.: Part orientation and build cost determination in layered manufacturing. Comput.-Aided Des. 30(5), 343–356 (1998)CrossRef
18.
go back to reference Hopkinson, N., Dickens, P.: Analysis of rapid manufacturing – using layer manufacturing processes for production. Proc. Inst. Mech. Eng. C J. Mech. Eng. Sci. 217(1), 31–39 (2003)CrossRef Hopkinson, N., Dickens, P.: Analysis of rapid manufacturing – using layer manufacturing processes for production. Proc. Inst. Mech. Eng. C J. Mech. Eng. Sci. 217(1), 31–39 (2003)CrossRef
19.
go back to reference Ruffo, M., Hague, R.: Cost estimation for rapid manufacturing – simultaneous production of mixed components using laser sintering. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 221(11), 1585–1591 (2007)CrossRef Ruffo, M., Hague, R.: Cost estimation for rapid manufacturing – simultaneous production of mixed components using laser sintering. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 221(11), 1585–1591 (2007)CrossRef
20.
go back to reference Ruffo, M., Tuck, C., Hague, R.: Cost estimation for rapid manufacturing – laser sintering production for low to medium volumes. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 220(9), 1417–1427 (2006)CrossRef Ruffo, M., Tuck, C., Hague, R.: Cost estimation for rapid manufacturing – laser sintering production for low to medium volumes. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 220(9), 1417–1427 (2006)CrossRef
21.
go back to reference Rickenbacher, L., Spierings, A., Wegener, K.: An integrated cost model for selective laser melting (SLM). Rapid Prototyp. J. 19(3), 208–214 (2013)CrossRef Rickenbacher, L., Spierings, A., Wegener, K.: An integrated cost model for selective laser melting (SLM). Rapid Prototyp. J. 19(3), 208–214 (2013)CrossRef
22.
go back to reference Ga, B., Gardan, N., Wahu, G.: Methodology for part building orientation in additive manufacturing. Comput.-Aided Des. Appl. 16(1), 113–128 (2019) Ga, B., Gardan, N., Wahu, G.: Methodology for part building orientation in additive manufacturing. Comput.-Aided Des. Appl. 16(1), 113–128 (2019)
Metadata
Title
The Impact of Geometric Complexity on Printing Time and Cost for Additive Manufacturing (AM) Process
Authors
Sabrine Ben Amor
Antoine Tahan
Borhen Louhichi
Copyright Year
2022
DOI
https://doi.org/10.1007/978-3-030-86446-0_27

Premium Partners