Skip to main content
Top
Published in: Cluster Computing 3/2019

08-03-2018

The metal thickness detection using pulsed eddy-current computation and detection method

Authors: Liang Zhao, Chu-Jun Li, Zhong-Xing Duan, Wei Wang, Xiao-Dong Wu

Published in: Cluster Computing | Special Issue 3/2019

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Through detecting method of pulsed eddy-current (PEC) and according to thickness testing model of multi-layer metal, infer the mathematical model of eddy current testing method in single-layer metal. Use Maxwell field equations to find solutions of vector magnetic potential in its boundary conditions thus infer the impedance of hollow coil placed right above metal. Analyze the variation relationship between induced current and metal thickness in theory level. (1) Obtain three characteristic signals of induced current: altitude of current peak value (ACPV), time of reaching current peak (TRCP) and time of traversing zero point (TTZP). The thickness of the metal and the distance between the metal and coil were obtained. (2) Introduce the concept of the lift-off intersection point (LOI) and puts forward a new method of metal thickness detection based on the LOI. By analyzing the results of the experiment, it confirms the feasibility of the LOI of measurement in the metal thickness.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Fan, M., Cao, B., Sunny, A.I., et al.: Pulsed eddy current thickness measurement using phase features immune to liftoff effect. Ndt. E. Int. 86, 123–131 (2017)CrossRef Fan, M., Cao, B., Sunny, A.I., et al.: Pulsed eddy current thickness measurement using phase features immune to liftoff effect. Ndt. E. Int. 86, 123–131 (2017)CrossRef
2.
go back to reference Yoshioka, S., Gotoh, Y.: Proposal of thickness measurement method of steel plate with high lift-off using pulsed magnetic field. IEEE Trans. Mag. 53, 1–4 (2017)CrossRef Yoshioka, S., Gotoh, Y.: Proposal of thickness measurement method of steel plate with high lift-off using pulsed magnetic field. IEEE Trans. Mag. 53, 1–4 (2017)CrossRef
3.
go back to reference Cheng, W.: Thickness measurement of metal plates using swept-frequency eddy current testing and impedance normalization. IEEE Sens. J. 17(14), 4558–4569 (2017)CrossRef Cheng, W.: Thickness measurement of metal plates using swept-frequency eddy current testing and impedance normalization. IEEE Sens. J. 17(14), 4558–4569 (2017)CrossRef
4.
go back to reference Zheng, G., Xia, R., Chen, Y., et al.: Research on double coil pulse eddy current thickness measurement. In: Proceedings of the International Conference on Intelligent Computation Technology and Automation. pp. 406–409 (2017) Zheng, G., Xia, R., Chen, Y., et al.: Research on double coil pulse eddy current thickness measurement. In: Proceedings of the International Conference on Intelligent Computation Technology and Automation. pp. 406–409 (2017)
5.
go back to reference Azaman, K.N., Sophian, A., Nafiah, F.: Effects of coil diameter in thickness measurement using pulsed eddy current non-destructive testing. Mater. Sci. Eng. 260(1), 012001 (2017) Azaman, K.N., Sophian, A., Nafiah, F.: Effects of coil diameter in thickness measurement using pulsed eddy current non-destructive testing. Mater. Sci. Eng. 260(1), 012001 (2017)
6.
go back to reference Fu, Y., Lei, M., Li, Z., et al.: Lift-off effect reduction based on the dynamic trajectories of the received-signal fast Fourier transform in pulsed eddy current testing. NDT E Int. 87, 85–92 (2017)CrossRef Fu, Y., Lei, M., Li, Z., et al.: Lift-off effect reduction based on the dynamic trajectories of the received-signal fast Fourier transform in pulsed eddy current testing. NDT E Int. 87, 85–92 (2017)CrossRef
7.
go back to reference Fan, M., Cao, B., Tian, G., et al.: Thickness measurement using liftoff point of intersection in pulsed eddy current responses for elimination of liftoff effect. Sens. Actuators A 251, 66–74 (2016)CrossRef Fan, M., Cao, B., Tian, G., et al.: Thickness measurement using liftoff point of intersection in pulsed eddy current responses for elimination of liftoff effect. Sens. Actuators A 251, 66–74 (2016)CrossRef
8.
go back to reference Li, W., Wang, H., Feng, Z.: Non-contact online thickness measurement system for metal films based on eddy current sensing with distance tracking technique. Rev. Sci. Instrum. 87(4), 045005 (2016)CrossRef Li, W., Wang, H., Feng, Z.: Non-contact online thickness measurement system for metal films based on eddy current sensing with distance tracking technique. Rev. Sci. Instrum. 87(4), 045005 (2016)CrossRef
9.
go back to reference Angani, C.S., Ramos, H.G., Ribeiro, A.L., et al.: Lift-off point of intersection feature in transient eddy-current oscillations method to detect thickness variation in stainless steel. IEEE Trans. Magn. 52(6), 1–8 (2016)CrossRef Angani, C.S., Ramos, H.G., Ribeiro, A.L., et al.: Lift-off point of intersection feature in transient eddy-current oscillations method to detect thickness variation in stainless steel. IEEE Trans. Magn. 52(6), 1–8 (2016)CrossRef
10.
go back to reference Angani, C.S., Ramos, H.G., Ribeiro, A.L., et al.: Evaluation of transient eddy current oscillations response for thickness measurement of stainless steel plate. Measurement 90(1), 59–63 (2016)CrossRef Angani, C.S., Ramos, H.G., Ribeiro, A.L., et al.: Evaluation of transient eddy current oscillations response for thickness measurement of stainless steel plate. Measurement 90(1), 59–63 (2016)CrossRef
11.
go back to reference Li, J., Wu, X., Zhang, Q., et al.: Measurement of lift-off using the relative variation of magnetic flux in pulsed eddy current testing. NDT E Int. 75, 57–64 (2015)CrossRef Li, J., Wu, X., Zhang, Q., et al.: Measurement of lift-off using the relative variation of magnetic flux in pulsed eddy current testing. NDT E Int. 75, 57–64 (2015)CrossRef
12.
go back to reference Shokralla, S., Sullivan, S., Morelli, J., et al.: Modelling and validation of Eddy current response to changes in factors affecting pressure tube to calandria tube gap measurement. NDT E Int. 73, 15–21 (2015)CrossRef Shokralla, S., Sullivan, S., Morelli, J., et al.: Modelling and validation of Eddy current response to changes in factors affecting pressure tube to calandria tube gap measurement. NDT E Int. 73, 15–21 (2015)CrossRef
13.
go back to reference Yuedong, W.U., Huang, C., Xiong, B., et al.: Compensation method of sensor lift-off effect to thickness measurement of pulsed eddy current. Ship Electr. Eng., 2015 Yuedong, W.U., Huang, C., Xiong, B., et al.: Compensation method of sensor lift-off effect to thickness measurement of pulsed eddy current. Ship Electr. Eng., 2015
14.
go back to reference Angani, C.S., Ramos, H.G., Ribeiro, A.L., et al.: Transient eddy current oscillations method for the inspection of thickness change in stainless steel[J]. Sens. Actuators A 233, 217–223 (2015)CrossRef Angani, C.S., Ramos, H.G., Ribeiro, A.L., et al.: Transient eddy current oscillations method for the inspection of thickness change in stainless steel[J]. Sens. Actuators A 233, 217–223 (2015)CrossRef
15.
go back to reference Huang, C., Wu, X.: Probe lift-off compensation method for pulsed eddy current thickness measurement. In: Proceedings of the International Conference on IEEE Antennas and Propagation. pp. 937–939 (2014) Huang, C., Wu, X.: Probe lift-off compensation method for pulsed eddy current thickness measurement. In: Proceedings of the International Conference on IEEE Antennas and Propagation. pp. 937–939 (2014)
16.
go back to reference Gang, Z., Ding, L., Zhen, Z., et al.: Research on thickness measurement based on lift-off intersection of pulsed eddy current. Chin. J. Sci. Instr. 29(8), 1745–1749 (2008) Gang, Z., Ding, L., Zhen, Z., et al.: Research on thickness measurement based on lift-off intersection of pulsed eddy current. Chin. J. Sci. Instr. 29(8), 1745–1749 (2008)
17.
go back to reference Lefebvre, J.H.V.: Mandache C. Pulsed eddy current measurement of lift-off. In: Proceedings of the Review of Progress in Quantitative Nondestructive Evaluation. American Institute of Physics, pp. 669–676 (2006) Lefebvre, J.H.V.: Mandache C. Pulsed eddy current measurement of lift-off. In: Proceedings of the Review of Progress in Quantitative Nondestructive Evaluation. American Institute of Physics, pp. 669–676 (2006)
18.
go back to reference Luquire, J.W., Deeds, W.E., Dodd, C.V.: Alternating current distribution between planar conductors. J. Appl. Phys. 41(10), 3983–3991 (1970)CrossRef Luquire, J.W., Deeds, W.E., Dodd, C.V.: Alternating current distribution between planar conductors. J. Appl. Phys. 41(10), 3983–3991 (1970)CrossRef
19.
go back to reference Cheng, C.C., Dodd, C.V., Deeds, W.E.: General analysis of probe coils near stratified conductors. Int. J. Nondestr. Test. 3, 109–130 (1971) Cheng, C.C., Dodd, C.V., Deeds, W.E.: General analysis of probe coils near stratified conductors. Int. J. Nondestr. Test. 3, 109–130 (1971)
20.
go back to reference Deeds, W.E., Dodd, C.V.: Analytical solutions to eddy-current probe-coil problems. J. Appl. Phys. 39(6), 2829–2838 (1968)CrossRef Deeds, W.E., Dodd, C.V.: Analytical solutions to eddy-current probe-coil problems. J. Appl. Phys. 39(6), 2829–2838 (1968)CrossRef
21.
go back to reference Chen, X.: Time-domain analytic expressions for pulsed eddy current field of conductive plate and characteristic quantity for thickness measurement. Trans. China Electr. Soc. 28(7), 1–8 (2013) Chen, X.: Time-domain analytic expressions for pulsed eddy current field of conductive plate and characteristic quantity for thickness measurement. Trans. China Electr. Soc. 28(7), 1–8 (2013)
22.
go back to reference Danon, Y., Lee, C., Mulligan, C., et al.: Characterizing tantalum sputtered coatings on steel by using eddy currents. IEEE Trans. Magn. 40(4), 1826–1832 (2004)CrossRef Danon, Y., Lee, C., Mulligan, C., et al.: Characterizing tantalum sputtered coatings on steel by using eddy currents. IEEE Trans. Magn. 40(4), 1826–1832 (2004)CrossRef
23.
go back to reference Tsuboi, H., Seshima, N., Sebestyen, I., et al.: Transient eddy current analysis of pulsed eddy current testing by finite element method. Magn. IEEE Trans. 40(2), 1330–1333 (2004)CrossRef Tsuboi, H., Seshima, N., Sebestyen, I., et al.: Transient eddy current analysis of pulsed eddy current testing by finite element method. Magn. IEEE Trans. 40(2), 1330–1333 (2004)CrossRef
24.
go back to reference Bowler, J., Johnson, M.: Pulsed eddy-current response to a conducting half-space. IEEE Trans. Magn. 33(3), 2258–2264 (1997)CrossRef Bowler, J., Johnson, M.: Pulsed eddy-current response to a conducting half-space. IEEE Trans. Magn. 33(3), 2258–2264 (1997)CrossRef
25.
go back to reference Sophian, A., Gui, Y.T., Taylor, D., et al.: Design of a pulsed eddy current sensor for detection of defects in aircraft lap-joints[J]. Sens. Actuators A 101(1–2), 92–98 (2002)CrossRef Sophian, A., Gui, Y.T., Taylor, D., et al.: Design of a pulsed eddy current sensor for detection of defects in aircraft lap-joints[J]. Sens. Actuators A 101(1–2), 92–98 (2002)CrossRef
26.
go back to reference Tai, C.C., Rose, J.H., Moulder, J.C.: Thickness and conductivity of metallic layers from pulsed eddy-current measurements. Rev. Sci. Instrum. 67(11), 3965–3972 (1996)CrossRef Tai, C.C., Rose, J.H., Moulder, J.C.: Thickness and conductivity of metallic layers from pulsed eddy-current measurements. Rev. Sci. Instrum. 67(11), 3965–3972 (1996)CrossRef
Metadata
Title
The metal thickness detection using pulsed eddy-current computation and detection method
Authors
Liang Zhao
Chu-Jun Li
Zhong-Xing Duan
Wei Wang
Xiao-Dong Wu
Publication date
08-03-2018
Publisher
Springer US
Published in
Cluster Computing / Issue Special Issue 3/2019
Print ISSN: 1386-7857
Electronic ISSN: 1573-7543
DOI
https://doi.org/10.1007/s10586-018-2335-4

Other articles of this Special Issue 3/2019

Cluster Computing 3/2019 Go to the issue

Premium Partner