Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Published in:
Experimental Characterisation of Tool Hardness Evolution Under Consideration of Process Relevant Cyclic Thermal and Mechanical Loading During Industrial Forging Read chapter Read first chapter

2021 | OriginalPaper | Chapter

Towards the Prediction of Compliance Influences on Shape Deviations in Internal Traverse Grinding

Authors : N. Schmidt, T. Tsagkir Dereli, T. Furlan, R. Holtermann, D. Biermann, A. Menzel

Published in: Production at the leading edge of technology

Publisher: Springer Berlin Heidelberg

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Internal traverse grinding (ITG) with electroplated cBN tools is a highly efficient process for machining of precision bores. Profiled tools allow for high stock removal and good surface quality in a single axial stroke. However, process control is difficult. Especially shape deviations of machined workpieces are influenced by machining system compliances. Simulation-based solutions can be used to predict and compensate shape errors.
To model the system compliance, deformations have been measured using eddy current sensors in combination with piezoelectric force measurement components. A simplified substitute model has been developed, which represents the deflections of the entire machining system as a function of the process normal force, and grinding investigations with in-process force measurements have been performed. By incorporating the measured forces and the compliance model into an existing simulation system, the influence on the resulting shape of the bore has been predicted in good accordance with the real grinding process.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Wirtschaft"

Online-Abonnement

Mit Springer Professional "Wirtschaft" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 340 Zeitschriften

aus folgenden Fachgebieten:

  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Versicherung + Risiko




Jetzt Wissensvorsprung sichern!

inform now
previous chapter Lifespan Investigations of Linear Profiled Rail Guides at Pitch and Yaw Moments
next chapter Numerical Modelling of the Aeroacoustic and Flow Behaviour of Chip Fans
Literature
1.
Hashimoto, F., Yamaguchi, H., Krajnik, P., Chaudhari, R., Hoffmeister, H.-W.: Abrasive fine-finishing technology. CIRP Ann. 65(2), 597–620 (2016)CrossRef
2.
Schumann, S.: Mehrskalige Modellierung und Simulation des Hochleistungs-Innenrundschälschleifens. Dissertation, Technische Universität Dortmund. Vulkan, Essen (2019)
3.
Klocke, F.: Manufacturing Processes 2: Grinding, Honing, Lapping. Springer, Berlin (2009)CrossRef
4.
Marschalkowski, K., Biermann, D., Weinert, K.: On the characteristics of high-performance internal traverse grinding using electroplated CBN wheels. In: Aoyama, T., Takeuchi, Y. (Eds.), Proceedings of the 4th CIRP International Conference on High Performance Cutting (CIRP HPC 2010), vol. 1, pp. 393–398 (2010)
5.
Gao, S., Yang, C., Xu, J., Fu, Y., Su, H., Ding, W.: Optimization for internal traverse grinding of valves based on wheel deflection. Int. J. Adv. Manuf. Technol. 92, 1105–1112 (2017)CrossRef
6.
Biermann, D., Holtermann, R., Menzel, A., Schumann, S.: Modelling and simulation of thermal effects in internal traverse grinding of hardened bearing steel. CIRP Ann. 65(1), 321–324 (2016)CrossRef
7.
Okuyama, S., Nishihara, T., Kawamura, S., Hamasaki, S.: Study on the geometrical accuracy in surface grinding – Thermal deformation of the workpiece in traverse grinding. J. Jpn. Soc. Precis. Eng. 4(28), 13–24 (1994)
8.
Pereverzev, P.P., Popova, A.V., Pimenov, D. Yu.: Relation between the cutting force in internal grinding and the elastic deformation of the technological system. Russ. Eng. Res. 35(3), 215–217 (2015)CrossRef
9.
Holtermann, R., Schumann, S., Menzel, A., Biermann, D.: Modelling and simulation of internal traverse grinding – From micro-thermo-mechanical mechanisms to process models. In: Biermann, D., Hollmann, F. (Eds.) Thermal Effects in Complex Machining Processes. Lecture Notes in Production Engineering, pp. 369–403. Springer, Cham (2018)CrossRef
10.
Tawakoli, T., Rasifard, A., Rabiey, M.: High-efficiency internal cylindrical grinding with a new kinematic. Int. J. Mach. Tools Manuf. 47, 729–733 (2007)CrossRef
11.
Abele, E., Altintas, Y., Brecher, C.: Machine tool spindle units. CIRP Ann. 59, 781–802 (2010)CrossRef
12.
Ramos, J.C., Vinolas, J., Nieto, F.J.: A simplified methodology to determine the cutting stiffness and the contact stiffness in the plunge grinding process. Int. J. Mach. Tools Manuf. 41, 33–49 (2001)CrossRef
13.
McKinney, W.: Data structures for statistical computing in python. In: Proceedings of the 9th Python in Science Conference, vol. 445, pp. 51–56 (2010)
14.
Tsagkir Dereli, T., Biermann, D., Menzel, A., Schmidt, N., Furlan, T., Holtermann, R.: Prozessoptimierung für das Innenrundschälschleifen. VDI-Z 3, 25–27 (2020)
Metadata
Title
Towards the Prediction of Compliance Influences on Shape Deviations in Internal Traverse Grinding
Authors
N. Schmidt
T. Tsagkir Dereli
T. Furlan
R. Holtermann
D. Biermann
A. Menzel
Copyright Year
2021
Publisher
Springer Berlin Heidelberg
Book
Production at the leading edge of technology

Print ISBN: 978-3-662-62137-0

Electronic ISBN: 978-3-662-62138-7

Copyright Year: 2021

DOI
https://doi.org/10.1007/978-3-662-62138-7_31

Premium Partners

    Image Credits