Skip to main content
Top
Published in: Tribology Letters 4/2018

01-12-2018 | Original Paper

Tribological Performance of UHMWPE/GNPs Nanocomposite Coatings for Solid Lubrication in Bearing Applications

Authors: Ismaila Kayode Aliyu, Abdul Samad Mohammed, Amro Al-Qutub

Published in: Tribology Letters | Issue 4/2018

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Ultra-high molecular weight polyethylene (UHMWPE)/ graphene nanoplatelets (GNPs) nanocomposite coatings were developed to reduce friction and wear in the absence of liquid lubrication. UHMWPE nanocomposite powders with different loadings (0.25, 1, and 2 wt.%) of GNPs were prepared and electrostatic spraying technique was then used to deposit the nanocomposite powders on aluminum alloy to form a thin coating. Friction and wear tests were conducted on the coatings against a flat-end pin, made of hardened tool steel to determine the best loading of GNPs. That was further tested to investigate the effect of sliding speed and contact pressure on its tribological properties and to establish coating operating limits. Results showed that UHMWPE nanocomposite coating reinforced with 1 wt.% GNPs showed the best tribological performance. It reduced wear rate by about 51% as compared to the pristine UHMWPE coating. The coating sustained a maximum sliding speed of 1 m/s at a contact pressure of 4 MPa equivalent to a pressure and velocity (PV) value of 4 MPa.m/s.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Reinosa, A.: Automatic method and apparatus for preventing wear in an internal combustion engine. Google Patents, Place Google Patents (1998) Reinosa, A.: Automatic method and apparatus for preventing wear in an internal combustion engine. Google Patents, Place Google Patents (1998)
2.
go back to reference Samad, M.A., Sinha, S.K.: Dry sliding and boundary lubrication performance of a UHMWPE/CNTs nanocomposite coating on steel substrates at elevated temperatures. Wear 270, 395–402 (2011)CrossRef Samad, M.A., Sinha, S.K.: Dry sliding and boundary lubrication performance of a UHMWPE/CNTs nanocomposite coating on steel substrates at elevated temperatures. Wear 270, 395–402 (2011)CrossRef
3.
go back to reference Donnet, C., Erdemir, A.: Historical developments and new trends in tribological and solid lubricant coatings. Surf. Coat. Technol. 180, 76–84 (2004)CrossRef Donnet, C., Erdemir, A.: Historical developments and new trends in tribological and solid lubricant coatings. Surf. Coat. Technol. 180, 76–84 (2004)CrossRef
4.
go back to reference An, Y., Tai, Z., Qi, Y., Yan, X., Liu, B., Xue, Q., et al.: Friction and wear properties of graphene oxide/ultrahigh-molecular-weight polyethylene composites under the lubrication of deionized water and normal saline solution. J. Appl. Polym. Sci. 131, 1–11 (2014) An, Y., Tai, Z., Qi, Y., Yan, X., Liu, B., Xue, Q., et al.: Friction and wear properties of graphene oxide/ultrahigh-molecular-weight polyethylene composites under the lubrication of deionized water and normal saline solution. J. Appl. Polym. Sci. 131, 1–11 (2014)
5.
go back to reference Samad, M.A., Sinha, S.K.: Mechanical, thermal and tribological characterization of a UHMWPE film reinforced with carbon nanotubes coated on steel. Tribol. Int. 44, 1932–1941 (2011)CrossRef Samad, M.A., Sinha, S.K.: Mechanical, thermal and tribological characterization of a UHMWPE film reinforced with carbon nanotubes coated on steel. Tribol. Int. 44, 1932–1941 (2011)CrossRef
6.
go back to reference Wood, W.J., Maguire, R.G., Zhong, W.H.: Improved wear and mechanical properties of UHMWPE–carbon nanofiber composites through an optimized paraffin-assisted melt-mixing process. Compos. Part B 42, 584–591 (2011)CrossRef Wood, W.J., Maguire, R.G., Zhong, W.H.: Improved wear and mechanical properties of UHMWPE–carbon nanofiber composites through an optimized paraffin-assisted melt-mixing process. Compos. Part B 42, 584–591 (2011)CrossRef
7.
go back to reference Han, J., Ding, S., Zheng, W., Li, W., Li, H.: Microstructure and anti-wear and corrosion performances of novel UHMWPE/graphene-nanosheet composite coatings deposited by flame spraying. Polym. Adv. Technol. 24, 888–894 (2013)CrossRef Han, J., Ding, S., Zheng, W., Li, W., Li, H.: Microstructure and anti-wear and corrosion performances of novel UHMWPE/graphene-nanosheet composite coatings deposited by flame spraying. Polym. Adv. Technol. 24, 888–894 (2013)CrossRef
8.
go back to reference Lahiri, D., Dua, R., Zhang, C., de Socarraz-Novoa, I., Bhat, A., Ramaswamy, S., et al.: Graphene nanoplatelet-induced strengthening of ultrahigh molecular weight polyethylene and biocompatibility in vitro. ACS Appl. Mater. Interfaces 4, 2234–2241 (2012)CrossRef Lahiri, D., Dua, R., Zhang, C., de Socarraz-Novoa, I., Bhat, A., Ramaswamy, S., et al.: Graphene nanoplatelet-induced strengthening of ultrahigh molecular weight polyethylene and biocompatibility in vitro. ACS Appl. Mater. Interfaces 4, 2234–2241 (2012)CrossRef
9.
go back to reference Jang, B.Z., Zhamu, A.: Processing of nanographene platelets (NGPs) and NGP nanocomposites: a review. J. Mater. Sci. 43, 5092–5101 (2008)CrossRef Jang, B.Z., Zhamu, A.: Processing of nanographene platelets (NGPs) and NGP nanocomposites: a review. J. Mater. Sci. 43, 5092–5101 (2008)CrossRef
10.
go back to reference Yousef, S., Mohamed, A., Tatariants, M.: Mass production of graphene nanosheets by multi-roll milling technique. Tribol. Int. 121, 54–63 (2018)CrossRef Yousef, S., Mohamed, A., Tatariants, M.: Mass production of graphene nanosheets by multi-roll milling technique. Tribol. Int. 121, 54–63 (2018)CrossRef
11.
go back to reference Chih, A., Ansón-Casaos, A., Puértolas, J.: Frictional and mechanical behaviour of graphene/UHMWPE composite coatings. Tribol. Int. 116, 295–302 (2017)CrossRef Chih, A., Ansón-Casaos, A., Puértolas, J.: Frictional and mechanical behaviour of graphene/UHMWPE composite coatings. Tribol. Int. 116, 295–302 (2017)CrossRef
12.
go back to reference Song, H.-J., Li, N., Yang, J., Min, C.-Y., Zhang, Z.: Preparation and tribological behaviors of poly (ether ether ketone) nanocomposite films containing graphene oxide nanosheets. J. Nanopart. Res. 15, 1433 (2013)CrossRef Song, H.-J., Li, N., Yang, J., Min, C.-Y., Zhang, Z.: Preparation and tribological behaviors of poly (ether ether ketone) nanocomposite films containing graphene oxide nanosheets. J. Nanopart. Res. 15, 1433 (2013)CrossRef
13.
go back to reference Pan, B., Zhao, J., Zhang, Y., Zhang, Y.: Wear performance and mechanisms of polyphenylene sulfide/polytetrafluoroethylene wax composite coatings reinforced by graphene. J. Macromol. Sci. Part B 51, 1218–1227 (2012)CrossRef Pan, B., Zhao, J., Zhang, Y., Zhang, Y.: Wear performance and mechanisms of polyphenylene sulfide/polytetrafluoroethylene wax composite coatings reinforced by graphene. J. Macromol. Sci. Part B 51, 1218–1227 (2012)CrossRef
14.
go back to reference Sinha, S.K., Lee, C.B., Lim, S.: Tribological performance of UHMWPE and PFPE coated films on aluminium surface. Tribol. Lett. 29, 193–199 (2008)CrossRef Sinha, S.K., Lee, C.B., Lim, S.: Tribological performance of UHMWPE and PFPE coated films on aluminium surface. Tribol. Lett. 29, 193–199 (2008)CrossRef
15.
go back to reference Ferrari, A.C.: Raman spectroscopy of graphene and graphite: disorder, electron–phonon coupling, doping and nonadiabatic effects. Solid State Commun. 143, 47–57 (2007)CrossRef Ferrari, A.C.: Raman spectroscopy of graphene and graphite: disorder, electron–phonon coupling, doping and nonadiabatic effects. Solid State Commun. 143, 47–57 (2007)CrossRef
16.
go back to reference Matis, M., Kosidlo, U., Tonner, F., Glanz, C., Kolaric, I. Electrochemical exfoliation: a cost-effective approach to produce graphene nanoplatelets in bulk quantities. Graph. Graph. Polym. Nanocompos.:139–168: (2012) Matis, M., Kosidlo, U., Tonner, F., Glanz, C., Kolaric, I. Electrochemical exfoliation: a cost-effective approach to produce graphene nanoplatelets in bulk quantities. Graph. Graph. Polym. Nanocompos.:139–168: (2012)
17.
go back to reference Zavgorodnev, Y.V., Chvalun, S., Nikolaeva, G.Y., Sagitova, E., Pashinin, P., Gordeyev, S., et al.: Raman study of uniaxial deformation of single-crystal mats of ultrahigh molecular weight linear polyethylene. Journal of Physics: Conference Series, pp. 012010. IOP Publishing, Bristol (2015) Zavgorodnev, Y.V., Chvalun, S., Nikolaeva, G.Y., Sagitova, E., Pashinin, P., Gordeyev, S., et al.: Raman study of uniaxial deformation of single-crystal mats of ultrahigh molecular weight linear polyethylene. Journal of Physics: Conference Series, pp. 012010. IOP Publishing, Bristol (2015)
18.
go back to reference Hashmi, S.A.R., Neogi, S., Pandey, A., Chand, N.: Sliding wear of PP/UHMWPE blends: effect of blend composition. Wear 247, 9–14 (2001)CrossRef Hashmi, S.A.R., Neogi, S., Pandey, A., Chand, N.: Sliding wear of PP/UHMWPE blends: effect of blend composition. Wear 247, 9–14 (2001)CrossRef
19.
go back to reference Meng, H., Sui, G.X., Xie, G.Y., Yang, R.: Friction and wear behavior of carbon nanotubes reinforced polyamide 6 composites under dry sliding and water lubricated condition. Compos. Sci. Technol. 69, 606–611 (2009)CrossRef Meng, H., Sui, G.X., Xie, G.Y., Yang, R.: Friction and wear behavior of carbon nanotubes reinforced polyamide 6 composites under dry sliding and water lubricated condition. Compos. Sci. Technol. 69, 606–611 (2009)CrossRef
20.
go back to reference Singer, I.L., Bolster, R.N., Wegand, J., Fayeulle, S., Stupp, B.C.: Hertzian stress contribution to low friction behavior of thin MoS2 coatings. Appl. Phys. Lett. 57, 995–997 (1990)CrossRef Singer, I.L., Bolster, R.N., Wegand, J., Fayeulle, S., Stupp, B.C.: Hertzian stress contribution to low friction behavior of thin MoS2 coatings. Appl. Phys. Lett. 57, 995–997 (1990)CrossRef
21.
go back to reference Quaglini, V., Dubini, P.: Friction of polymers sliding on smooth surfaces. Adv. Tribol. 2011, 1–8 (2011)CrossRef Quaglini, V., Dubini, P.: Friction of polymers sliding on smooth surfaces. Adv. Tribol. 2011, 1–8 (2011)CrossRef
23.
go back to reference Lahiri, D., Hec, F., Thiesse, M., Durygin, A., Zhang, C., Agarwal, A.: Nanotribological behavior of graphene nanoplatelet reinforced ultra high molecular weight polyethylene composites. Tribol. Int. 70, 165–169 (2014)CrossRef Lahiri, D., Hec, F., Thiesse, M., Durygin, A., Zhang, C., Agarwal, A.: Nanotribological behavior of graphene nanoplatelet reinforced ultra high molecular weight polyethylene composites. Tribol. Int. 70, 165–169 (2014)CrossRef
Metadata
Title
Tribological Performance of UHMWPE/GNPs Nanocomposite Coatings for Solid Lubrication in Bearing Applications
Authors
Ismaila Kayode Aliyu
Abdul Samad Mohammed
Amro Al-Qutub
Publication date
01-12-2018
Publisher
Springer US
Published in
Tribology Letters / Issue 4/2018
Print ISSN: 1023-8883
Electronic ISSN: 1573-2711
DOI
https://doi.org/10.1007/s11249-018-1096-9

Other articles of this Issue 4/2018

Tribology Letters 4/2018 Go to the issue

Premium Partners