Top

Strength of Materials

Published in:

04-05-2022

Welding-Induced Angular Distortion of a 6 MM-Thick 5A06 Aluminum Alloy Plate: A Numerical Simulation

Authors: N. C. Lü, G. D. Hao, Y. T. Wang

Published in: Strength of Materials | Issue 1/2022

Activate our intelligent search to find suitable subject content or patents.

search-config

AI-assisted search

Off

Abstract

In this paper, the numerical simulation of the temperature field and welding angular distortion of a 6mm-thick 5A06 aluminum alloy plate was performed by application of the ABAQUS 2018 finite element analysis software. A 3D thermo-mechanical model of the plate under study with account of heat transfer in the arc motion direction was established. The temperature field distribution and welding-induced angular distortion in the welded structure obtained by the simulation were analyzed to minimize the production cost and improve the production efficiency. By analyzing the magnitude and distribution of residual stresses in the welded structure, selecting a reasonable welding process, and optimizing the design to reduce and control the residual stress, the aluminum alloy welded structure can be effectively manufactured.

previous article Fatigue Behavior of B30AVH1500 Electric Sheet Material

next article A Numerical Investigation on the Drying Process of Laminated Green Body Manufactured by 3D Gel-Printing of Metal Power

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

inform now

Z. M. Fu, X. L. Tian, W. Chen, et al., “Analytical modeling and numerical simulation for three-roll bending forming of sheet metal,” Int. J. Adv. Manuf. Technol., 69, 1639–1647 (2013)CrossRef

D. J. Yan, X. S. Liu, and J. G. Yang, “The influence of thermal physical parameters on the peak characteristics of welding residual stress by finite element analysis,” Trans. China, 45, No. 6, 123–132 (2010).

J. Y. Xiao, R. Z. Fan, H. Lu, et al. “Experiment and calculation analysis of butt welding deformation of 5083 aluminum alloy plate, ” Shipbuilding Technology, No. 5, 19-21 (2008).

Y. M. Sydorenko, M.O. Pashchyn, O.L. Mykhodui, et al. “Effect of Pulse Current on Residual Stresses in AMg6 Aluminum Alloy in Electrodynamic Treatment, ” Strength Mater., 52, No.5, 731–737 (2020).CrossRef

N. C. Lü, G. D. Hao,Y. T. Wang, “Finite Element Analysis of Residual Welding Stresses and Deformation for a 5A06 Aluminum Alloy Plate,” Strength Mater., 52, No.4, 573-586 (2020).CrossRef

P. Kumar, S. S. Panda, “Numerical simulation of Al1070 alloy through hybrid SPD process,” Int. J. Adv. Manuf. Technol., 91, 835–846 (2017).CrossRef

Welding Society of Chinese Mechanical Engineering Society. The Welding Handbook. Second edition. Machinery Industry Press, pp.132-169 (2006) (in Chinese).

B. Y. Huang, Handbook of materials of nonferrous metals, Beijing: Chemical Industry Press, pp. 9-126 (2009) (in Chinese).

N. Ren, H. Yang, M. Zhan, et al. “Effect of weld characteristics on the formability of welded tubes in NC bending process,” Int. J. Adv. Manuf. Technol., 69, No.1-4, 181-185 (2013).CrossRef

10.

W. J. Qin, C. Dong, “FEM Simulation of Quenching Process and Investigation of Residual Stresses of Crankshafts, ” Key Eng. Mater., 626, 149-153 (2014).CrossRef

11.

H. Y. Fang, Welding structure, China Machine Press, pp. 64-71(2011) (in Chinese).

12.

N. C. Lu, “Study on angular distortion of aluminum alloy welding,” Welding Magazine, 13, No.3, 7-15 (1998) (in Chinese).

13.

N. C. Lu, Y. H. Cheng, H. M. Xu, “Welding angular distortion law of LF6Y2 aluminum alloy curve plate,” Mater. Sci. Technol., 12, No. 3, 317-319(2004) (in Chinese).

Title: Welding-Induced Angular Distortion of a 6 MM-Thick 5A06 Aluminum Alloy Plate: A Numerical Simulation
Authors: N. C. Lü
G. D. Hao
Y. T. Wang
Publication date: 04-05-2022
Publisher: Springer US
Published in: Strength of Materials / Issue 1/2022
Print ISSN: 0039-2316
Electronic ISSN: 1573-9325
DOI: https://doi.org/10.1007/s11223-022-00379-2

Springer Professional

Abstract

Please log in to get access to your license.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Other articles of this Issue 1/2022

Study on Strength and Toughness of CrN Coating Modified by Atomic Layer Deposition

Establishment of Stress Corrosion Cracking Quantitative Prediction Model of Nickel-Based Alloy 600 and Analysis of Influencing Factors

Correction to: Influence of YAG Concentration and Pressing Time on Wear of Si3N4 Based Ceramics

Stability of Box-Section Steel Column Considering Welding Residual Stress at High Temperatures

A Numerical Investigation on the Drying Process of Laminated Green Body Manufactured by 3D Gel-Printing of Metal Power

Fatigue Behavior of B30AVH1500 Electric Sheet Material

Premium Partners