Skip to main content
Top
Published in: Journal of Materials Engineering and Performance 6/2018

23-04-2018

A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding

Authors: M. Q. Wan, J. Shi, L. Lei, Z. Y. Cui, H. L. Wang, X. Wang

Published in: Journal of Materials Engineering and Performance | Issue 6/2018

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Ni- and Fe-based composite coatings were laser cladded on 40Cr steel to improve the surface mechanical property and corrosion resistance, respectively. The microstructure and phase composition were analyzed by x-ray diffraction (XRD) and field emission scanning electron microscope (FESEM) equipped with an energy-dispersive spectrometer (EDS). The micro-hardness, tribological properties and electrochemical corrosion behavior of the coatings were evaluated. The results show that the thickness of both the coatings is around 0.7 mm, the Ni-based coating is mainly composed of γ-(Ni, Fe), FeNi3, Ni31Si12, Ni3B, CrB and Cr7C3, and the Fe-based coating is mainly composed of austenite and (Fe, Cr)7C3. Micro-hardness of the Ni-based composite coating is about 960 HV0.3, much higher than that of Fe-based coating (357.4 HV0.3) and the 40Cr substrate (251 HV0.3). Meanwhile, the Ni-based composite coating possesses better wear resistance than the Fe-based coating validated by the worn appearance and the wear loss. Electrochemical results suggested that Ni-based coating exhibited better corrosion resistance than the Fe-based coating. The 40Cr substrate could be well protected by the Ni-based coating.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference H.X. Liu, Q. Xu, C. Wang, and X. Zhang, Corrosion and Wear Behavior of Ni60CuMoW Coatings Fabricated by Combination of Laser Cladding and Mechanical Vibration Processing, J. Alloys Compd., 2015, 621, p 357–363CrossRef H.X. Liu, Q. Xu, C. Wang, and X. Zhang, Corrosion and Wear Behavior of Ni60CuMoW Coatings Fabricated by Combination of Laser Cladding and Mechanical Vibration Processing, J. Alloys Compd., 2015, 621, p 357–363CrossRef
2.
go back to reference H.M. Wang and G. Duan, Wear and Corrosion Behavior of Laser Clad Cr3Si Reinforced Intermetallic Composite Coatings, Intermetallics, 2003, 11(8), p 755–762CrossRef H.M. Wang and G. Duan, Wear and Corrosion Behavior of Laser Clad Cr3Si Reinforced Intermetallic Composite Coatings, Intermetallics, 2003, 11(8), p 755–762CrossRef
3.
go back to reference X.C. Zhang, B.S. Xu, S.T. Tu, F.Z. Xuan, H.D. Wang, and Y.X. Wu, Effect of Spraying Power on the Microstructure and Mechanical Properties of Supersonic Plasma-Sprayed Ni-Based Alloy Coatings, Appl. Surf. Sci., 2008, 254(20), p 6318–6326CrossRef X.C. Zhang, B.S. Xu, S.T. Tu, F.Z. Xuan, H.D. Wang, and Y.X. Wu, Effect of Spraying Power on the Microstructure and Mechanical Properties of Supersonic Plasma-Sprayed Ni-Based Alloy Coatings, Appl. Surf. Sci., 2008, 254(20), p 6318–6326CrossRef
4.
go back to reference B. Bouchaud, J. Balmain, G. Bonnet, and F. Pedraza, Optimizing Structural and Compositional Properties of Electrodeposited Ceria Coatings for Enhanced Oxidation Resistance of a Nickel-Based Superalloy, Appl. Surf. Sci., 2013, 268(3), p 218–224CrossRef B. Bouchaud, J. Balmain, G. Bonnet, and F. Pedraza, Optimizing Structural and Compositional Properties of Electrodeposited Ceria Coatings for Enhanced Oxidation Resistance of a Nickel-Based Superalloy, Appl. Surf. Sci., 2013, 268(3), p 218–224CrossRef
5.
go back to reference H.X. Li, Y.Y. Qi, Z.D. Li, Z.G. Ji, and X. Wu, ZnO Photoanodes Coated with Ni-Based Nanostructured Electrocatalyst for Water Oxidation, J. Alloys Compd., 2015, 661, p 201–205CrossRef H.X. Li, Y.Y. Qi, Z.D. Li, Z.G. Ji, and X. Wu, ZnO Photoanodes Coated with Ni-Based Nanostructured Electrocatalyst for Water Oxidation, J. Alloys Compd., 2015, 661, p 201–205CrossRef
6.
go back to reference L. Ding, S.S. Hu, X. Quan, and J.Q. Shen, Effect of Mo and Nano-Nd2O3 on the Microstructure and Wear Resistance of Laser Cladding Ni-Based Alloy Coatings, Appl. Phys. A, 2016, 122(4), p 1–7CrossRef L. Ding, S.S. Hu, X. Quan, and J.Q. Shen, Effect of Mo and Nano-Nd2O3 on the Microstructure and Wear Resistance of Laser Cladding Ni-Based Alloy Coatings, Appl. Phys. A, 2016, 122(4), p 1–7CrossRef
7.
go back to reference E.L. Chen, K.M. Zhang, and J.X. Zou, Laser Cladding of a Mg Based Mg-Gd-Y-Zr Alloy with Al-Si Powders, Appl. Surf. Sci., 2016, 367, p 11–18CrossRef E.L. Chen, K.M. Zhang, and J.X. Zou, Laser Cladding of a Mg Based Mg-Gd-Y-Zr Alloy with Al-Si Powders, Appl. Surf. Sci., 2016, 367, p 11–18CrossRef
8.
go back to reference F.X. Huang, Z.H. Jiang, X.M. Liu, J.S. Lian, and L. Chen, Microstructure and Properties of Thin Wall by Laser Cladding Forming, J. Mater. Process. Technol., 2009, 209(11), p 4970–4976CrossRef F.X. Huang, Z.H. Jiang, X.M. Liu, J.S. Lian, and L. Chen, Microstructure and Properties of Thin Wall by Laser Cladding Forming, J. Mater. Process. Technol., 2009, 209(11), p 4970–4976CrossRef
9.
go back to reference T.M. Yue, H. Xie, X. Lin, H.O. Yang, and G.H. Meng, Solidification Behaviour in Laser Cladding of AlCoCrCuFeNi High-Entropy Alloy on Magnesium Substrates, J. Alloys Compd., 2014, 587, p 588–593CrossRef T.M. Yue, H. Xie, X. Lin, H.O. Yang, and G.H. Meng, Solidification Behaviour in Laser Cladding of AlCoCrCuFeNi High-Entropy Alloy on Magnesium Substrates, J. Alloys Compd., 2014, 587, p 588–593CrossRef
10.
go back to reference R. Subramanian, S. Sircar, and J. Mazumder, Laser Cladding of Zirconium on Magnesium for Improved Corrosion Properties, J. Mater. Sci., 1991, 26(4), p 951–956CrossRef R. Subramanian, S. Sircar, and J. Mazumder, Laser Cladding of Zirconium on Magnesium for Improved Corrosion Properties, J. Mater. Sci., 1991, 26(4), p 951–956CrossRef
11.
go back to reference P.F. Mendez, N. Barnes, K. Bell, S.D. Borle, S.S. Gajapathi, S.D. Guest, H. Izadi, A.K. Gol, and G. Wood, Welding Processes for Wear Resistant Overlays, J. Manuf. Process., 2014, 16(1), p 4–25CrossRef P.F. Mendez, N. Barnes, K. Bell, S.D. Borle, S.S. Gajapathi, S.D. Guest, H. Izadi, A.K. Gol, and G. Wood, Welding Processes for Wear Resistant Overlays, J. Manuf. Process., 2014, 16(1), p 4–25CrossRef
12.
go back to reference D.Z. Wang, Q.W. Hu, and X.Y. Zeng, Influences of Parameters on Microstructures and Mechanical Properties of Cr13Ni5Si2 Based Composite Coating by Laser-Induction Hybrid Cladding, Surf. Coat. Technol., 2015, 280, p 359–369CrossRef D.Z. Wang, Q.W. Hu, and X.Y. Zeng, Influences of Parameters on Microstructures and Mechanical Properties of Cr13Ni5Si2 Based Composite Coating by Laser-Induction Hybrid Cladding, Surf. Coat. Technol., 2015, 280, p 359–369CrossRef
13.
go back to reference Y. Lu, G. Lu, F. Liu, Z. Chen, and K. Tang, Phase-Field Study on the Pre-precipitated Phase of Ordered Intermetallic Compounds in Binary and Ternary Ni-Al Base Alloys, J. Alloys Compd., 2015, 637, p 149–154CrossRef Y. Lu, G. Lu, F. Liu, Z. Chen, and K. Tang, Phase-Field Study on the Pre-precipitated Phase of Ordered Intermetallic Compounds in Binary and Ternary Ni-Al Base Alloys, J. Alloys Compd., 2015, 637, p 149–154CrossRef
14.
go back to reference K. Liu, Y.J. Li, and J. Wang, In-situ Reactive Fabrication and Effect of Phosphorus on Microstructure Evolution of Ni/Ni-Al Intermetallic Composite Coating by Laser Cladding, Mater. Design, 2016, 105, p 171–178CrossRef K. Liu, Y.J. Li, and J. Wang, In-situ Reactive Fabrication and Effect of Phosphorus on Microstructure Evolution of Ni/Ni-Al Intermetallic Composite Coating by Laser Cladding, Mater. Design, 2016, 105, p 171–178CrossRef
15.
go back to reference H.H. Sun, M.H. Guo, F.L. Meng, and A.G. Liu, Studies on Hardfaced Overlay of Diamond Grits Reinforced Ni-Based Alloy Fabricated by Laser Cladding, T. Indian I. Metals, 2016, 69(7), p 1369–1376CrossRef H.H. Sun, M.H. Guo, F.L. Meng, and A.G. Liu, Studies on Hardfaced Overlay of Diamond Grits Reinforced Ni-Based Alloy Fabricated by Laser Cladding, T. Indian I. Metals, 2016, 69(7), p 1369–1376CrossRef
16.
go back to reference G.D. Río, M.A. Garrido, J.E. Fernández, M. Cadenas, and J. Rodríguez, Influence of the Deposition Techniques on the Mechanical Properties and Microstructure of NiCrBSi Coatings, J. Mater. Process. Technol., 2008, 204(1–3), p 304–312 G.D. Río, M.A. Garrido, J.E. Fernández, M. Cadenas, and J. Rodríguez, Influence of the Deposition Techniques on the Mechanical Properties and Microstructure of NiCrBSi Coatings, J. Mater. Process. Technol., 2008, 204(1–3), p 304–312
17.
go back to reference L.X. Cai, H.M. Wang, and C.M. Wang, Corrosion Resistance of Laser Clad Cr-Alloyed Ni2Si/NiSi Intermetallic Coatings, Surf. Coat. Technol., 2003, 176(1), p 294–299 L.X. Cai, H.M. Wang, and C.M. Wang, Corrosion Resistance of Laser Clad Cr-Alloyed Ni2Si/NiSi Intermetallic Coatings, Surf. Coat. Technol., 2003, 176(1), p 294–299
18.
go back to reference Z.K. Weng, A.H. Wang, X.H. Wu, Y.Y. Wang, and Z.X. Yang, Wear Resistance of Diode Laser-Clad Ni/WC Composite Coatings at Different Temperatures, Surf. Coat. Technol., 2016, 304, p 283–292CrossRef Z.K. Weng, A.H. Wang, X.H. Wu, Y.Y. Wang, and Z.X. Yang, Wear Resistance of Diode Laser-Clad Ni/WC Composite Coatings at Different Temperatures, Surf. Coat. Technol., 2016, 304, p 283–292CrossRef
19.
go back to reference J. Nurminen, J. Näkki, and P. Vuoristo, Microstructure and Properties of Hard and Wear Resistant MMC Coatings Deposited by Laser Cladding, Int. J. Refract. Met. Hard Mater., 2009, 27(2), p 472–478CrossRef J. Nurminen, J. Näkki, and P. Vuoristo, Microstructure and Properties of Hard and Wear Resistant MMC Coatings Deposited by Laser Cladding, Int. J. Refract. Met. Hard Mater., 2009, 27(2), p 472–478CrossRef
20.
go back to reference L. Venkatesh, I. Samajdar, M. Tak, R.D. Doherty, R.C. Gundakaram, K.S. Prasad, and S.V. Joshi, Microstructure and Phase Evolution in Laser Clad Chromium Carbide-NiCrMoNb, Appl. Surf. Sci., 2015, 357, p 2391–2401CrossRef L. Venkatesh, I. Samajdar, M. Tak, R.D. Doherty, R.C. Gundakaram, K.S. Prasad, and S.V. Joshi, Microstructure and Phase Evolution in Laser Clad Chromium Carbide-NiCrMoNb, Appl. Surf. Sci., 2015, 357, p 2391–2401CrossRef
21.
go back to reference D.Y. Lou, D. Liu, C.L. He, P. Bennett, L. Chen, Q.B. Yang, E. Fearon, and G. Dearden, Effect of Cr/C Ratio on Microstructure and Corrosion Performance of Cr3C2-NiCr Composite Fabricated by Laser Processing, J. Mater. Eng. Perform., 2016, 25(1), p 1–8CrossRef D.Y. Lou, D. Liu, C.L. He, P. Bennett, L. Chen, Q.B. Yang, E. Fearon, and G. Dearden, Effect of Cr/C Ratio on Microstructure and Corrosion Performance of Cr3C2-NiCr Composite Fabricated by Laser Processing, J. Mater. Eng. Perform., 2016, 25(1), p 1–8CrossRef
22.
go back to reference D. Deschuyteneer, F. Petit, M. Gonon, and F. Cambier, Processing and Characterization of Laser Clad NiCrBSi/WC Composite Coatings—Influence of Microstructure on Hardness and Wear, Surf. Coat. Technol., 2015, 283, p 162–171CrossRef D. Deschuyteneer, F. Petit, M. Gonon, and F. Cambier, Processing and Characterization of Laser Clad NiCrBSi/WC Composite Coatings—Influence of Microstructure on Hardness and Wear, Surf. Coat. Technol., 2015, 283, p 162–171CrossRef
23.
go back to reference F. Arias-González, J.D. Val, R. Comesaña, J. Penide, F. Lusquiños, F. Quintero, A. Riveiro, M. Boutinguiza, and J. Pou, Fiber Laser Cladding of Nickel-Based Alloy on Cast Iron, Appl. Surf. Sci., 2016, 374, p 197–205CrossRef F. Arias-González, J.D. Val, R. Comesaña, J. Penide, F. Lusquiños, F. Quintero, A. Riveiro, M. Boutinguiza, and J. Pou, Fiber Laser Cladding of Nickel-Based Alloy on Cast Iron, Appl. Surf. Sci., 2016, 374, p 197–205CrossRef
24.
go back to reference A.S. Khanna, S. Kumari, S. Kanungo, and A. Gasser, Hard Coatings Based on Thermal Spray and Laser Cladding, Int. J. Refract. Met. Hard Mater., 2009, 27(2), p 485–491CrossRef A.S. Khanna, S. Kumari, S. Kanungo, and A. Gasser, Hard Coatings Based on Thermal Spray and Laser Cladding, Int. J. Refract. Met. Hard Mater., 2009, 27(2), p 485–491CrossRef
25.
go back to reference S. Katakam, S. Santhanakrishnan, and N.B. Dahotre, Fe-Based Amorphous Coatings on AISI, 4130 Structural Steel for Corrosion Resistance, JOM, 2012, 64(6), p 709–715CrossRef S. Katakam, S. Santhanakrishnan, and N.B. Dahotre, Fe-Based Amorphous Coatings on AISI, 4130 Structural Steel for Corrosion Resistance, JOM, 2012, 64(6), p 709–715CrossRef
26.
go back to reference S.D. Sun, D. Fabijanic, A. Ghaderi, M. Leary, J. Toton, S. Sun, M. Brandt, and M. Easton, Microstructure and Hardness Characterisation of Laser Coatings Produced with a Mixture of AISI, 420 Stainless Steel and Fe-C-Cr-Nb-B-Mo Steel Alloy Powders, Surf. Coat. Tech., 2016, 296, p 76–87CrossRef S.D. Sun, D. Fabijanic, A. Ghaderi, M. Leary, J. Toton, S. Sun, M. Brandt, and M. Easton, Microstructure and Hardness Characterisation of Laser Coatings Produced with a Mixture of AISI, 420 Stainless Steel and Fe-C-Cr-Nb-B-Mo Steel Alloy Powders, Surf. Coat. Tech., 2016, 296, p 76–87CrossRef
27.
go back to reference M. Doubenskaia, A.K. Gilmutdinov, and K.Y. Nagulin, Laser Cladding of Metal Matrix Composites Reinforced by Cermet Inclusions for Dry Friction Application at Ambient and Elevated Temperatures, Surf. Coat. Tech., 2015, 276(3), p 696–703CrossRef M. Doubenskaia, A.K. Gilmutdinov, and K.Y. Nagulin, Laser Cladding of Metal Matrix Composites Reinforced by Cermet Inclusions for Dry Friction Application at Ambient and Elevated Temperatures, Surf. Coat. Tech., 2015, 276(3), p 696–703CrossRef
28.
go back to reference X.Z. Li, Z.D. Liu, H.C. Li, Y.T. Wang, and B. Li, Investigations on the Behavior of Laser Cladding Ni-Cr-Mo Alloy Coating on TP347H Stainless Steel Tube in HCl Rich Environment, Surf. Coat. Tech., 2013, 232(10), p 627–639CrossRef X.Z. Li, Z.D. Liu, H.C. Li, Y.T. Wang, and B. Li, Investigations on the Behavior of Laser Cladding Ni-Cr-Mo Alloy Coating on TP347H Stainless Steel Tube in HCl Rich Environment, Surf. Coat. Tech., 2013, 232(10), p 627–639CrossRef
29.
go back to reference G.J. Li, J. Li, and X. Luo, Effects of High Temperature Treatment on Microstructure and Mechanical propeRties of Laser-Clad NiCrBSi/WC Coatings on Titanium Alloy Substrate, Mater. Charact., 2014, 98, p 83–92CrossRef G.J. Li, J. Li, and X. Luo, Effects of High Temperature Treatment on Microstructure and Mechanical propeRties of Laser-Clad NiCrBSi/WC Coatings on Titanium Alloy Substrate, Mater. Charact., 2014, 98, p 83–92CrossRef
30.
go back to reference J.L. Chen, J. Li, R. Song, L.L. Bai, J.Z. Shao, and C.C. Qu, Effect of the Scanning Speed on Microstructural Evolution and Wear Behaviors of Laser Cladding NiCrBSi Composite Coatings, Opt. Laser Technol., 2015, 72, p 86–89CrossRef J.L. Chen, J. Li, R. Song, L.L. Bai, J.Z. Shao, and C.C. Qu, Effect of the Scanning Speed on Microstructural Evolution and Wear Behaviors of Laser Cladding NiCrBSi Composite Coatings, Opt. Laser Technol., 2015, 72, p 86–89CrossRef
31.
go back to reference X.B. Liu and H.M. Wang, Modification of Tribology and High-Temperature behAvior of Ti-48Al-2Cr-2Nb Intermetallic Alloy by Laser Cladding, Appl. Surf. Sci., 2006, 252(16), p 5735–5744CrossRef X.B. Liu and H.M. Wang, Modification of Tribology and High-Temperature behAvior of Ti-48Al-2Cr-2Nb Intermetallic Alloy by Laser Cladding, Appl. Surf. Sci., 2006, 252(16), p 5735–5744CrossRef
32.
go back to reference R.J. Klein, D.A. Fischer, and J.L. Lenhart, Thermal and Mechanical Aging of Self-Assembled Monolayers as Studies by Near X-ray Absorption Fine Structure, Langmuir, 2011, 27(20), p 12423–12433CrossRef R.J. Klein, D.A. Fischer, and J.L. Lenhart, Thermal and Mechanical Aging of Self-Assembled Monolayers as Studies by Near X-ray Absorption Fine Structure, Langmuir, 2011, 27(20), p 12423–12433CrossRef
33.
go back to reference G. Chakraborty, C.R. Das, S.K. Albert, A.K. Bhaduri, S. Murugesan, and A. Dasgupta, Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy, J. Mater. Eng. Perform., 2016, 25(4), p 1663–1672CrossRef G. Chakraborty, C.R. Das, S.K. Albert, A.K. Bhaduri, S. Murugesan, and A. Dasgupta, Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy, J. Mater. Eng. Perform., 2016, 25(4), p 1663–1672CrossRef
34.
go back to reference F. Weng, H.J. Yu, C.Z. Chen, J.L. Liu, L.J. Zhao, J.J. Dai, and Z.H. Zhao, Effect of Process Parameters on the Microstructure Evolution and Wear Property of the Laser Cladding Coatings on Ti-6Al-4V Alloy, J. Alloys Compd., 2017, 692, p 989–996CrossRef F. Weng, H.J. Yu, C.Z. Chen, J.L. Liu, L.J. Zhao, J.J. Dai, and Z.H. Zhao, Effect of Process Parameters on the Microstructure Evolution and Wear Property of the Laser Cladding Coatings on Ti-6Al-4V Alloy, J. Alloys Compd., 2017, 692, p 989–996CrossRef
35.
go back to reference H. Chen, G.Q. Gou, M.J. Tu, and Y. Liu, Research on the Friction and Wear Behavior at Elevated Temperature of Plasma-Sprayed Nanostructured WC-Co Coatings, J. Mater. Eng. Perform., 2010, 19(1), p 1–6CrossRef H. Chen, G.Q. Gou, M.J. Tu, and Y. Liu, Research on the Friction and Wear Behavior at Elevated Temperature of Plasma-Sprayed Nanostructured WC-Co Coatings, J. Mater. Eng. Perform., 2010, 19(1), p 1–6CrossRef
36.
go back to reference L. Lei, J. Shi, X. Wang, D. Liu, and H.G. Xu, Microstructure and Electrochemical Behavior of Cerium Conversion Coating Modified with Silane Agent on magnesium Substrates, Appl. Surf. Sci., 2016, 376, p 161–171CrossRef L. Lei, J. Shi, X. Wang, D. Liu, and H.G. Xu, Microstructure and Electrochemical Behavior of Cerium Conversion Coating Modified with Silane Agent on magnesium Substrates, Appl. Surf. Sci., 2016, 376, p 161–171CrossRef
Metadata
Title
A Comparative Study of the Microstructure, Mechanical Properties and Corrosion Resistance of Ni- or Fe- Based Composite Coatings by Laser Cladding
Authors
M. Q. Wan
J. Shi
L. Lei
Z. Y. Cui
H. L. Wang
X. Wang
Publication date
23-04-2018
Publisher
Springer US
Published in
Journal of Materials Engineering and Performance / Issue 6/2018
Print ISSN: 1059-9495
Electronic ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-018-3282-1

Other articles of this Issue 6/2018

Journal of Materials Engineering and Performance 6/2018 Go to the issue

Premium Partners