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Metallurgical and Materials Transactions B
Published in: Metallurgical and Materials Transactions B 2/2009

01-04-2009

A Coupled Thermal-Mechanical Analysis of Ultrasonic Bonding Mechanism

Authors: Chunbo (SAM) Zhang, Leijun Li

Published in: Metallurgical and Materials Transactions B | Issue 2/2009

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Abstract

A three-dimensional (3-D) finite element model has been developed to simulate the coupled thermal-mechanical fields in ultrasonic welding of aluminum foils. Transient distributions and evolution of the in-process variables, including normal stress, shear stress, slide distance, heat generation, temperature, and plastic deformation on the contact interface, and their interactions have been studied in detail. The von Mises plastic strain from the simulation has been correlated with the measured bonded area of ultrasonic joints. A possible mechanism for ultrasonic bond formation is proposed. The severe, localized, plastic deformation at the bond region is believed to be the major phenomenon causing bond formation in ultrasonic welding.
previous article Influence of the Processing Route in the Microstructure and Mechanical Properties of NiAl/TiB2 Composites Produced by Combustion Synthesis
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Footnotes
1
GLEEBLE 1500D is a trademark of Dynamic Systems, Inc., Poestenkill, NY.
 
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Metadata
Title
A Coupled Thermal-Mechanical Analysis of Ultrasonic Bonding Mechanism
Authors
Chunbo (SAM) Zhang
Leijun Li
Publication date
01-04-2009
Publisher
Springer US
Published in
Metallurgical and Materials Transactions B / Issue 2/2009
Print ISSN: 1073-5615
Electronic ISSN: 1543-1916
DOI
https://doi.org/10.1007/s11663-008-9224-9

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