Skip to main content
Top
Published in: The International Journal of Advanced Manufacturing Technology 1-2/2022

02-02-2022 | ORIGINAL ARTICLE

A novel method for machine tool structure condition monitoring based on knowledge graph

Authors: Chaochao Qiu, Bin Li, Hongqi Liu, Songping He, Caihua Hao

Published in: The International Journal of Advanced Manufacturing Technology | Issue 1-2/2022

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

During a long-term structural health monitoring (SHM), large-scale machine tool structural response observed from various sensors show obvious big data characteristics. However, serious “data island” issues existing in traditional SHM inevitably limit the efficiencies of sensor data analysis. Besides, most existing identification methods for these diverse and complex signal data are manual methods, which are extremely time-consuming and inefficient. In this paper, a novel method based on knowledge graph (KG) was proposed to deal with the fine-grained domain knowledge modeling and multi-source sensor data integration problems in the field of machine tool SHM. With the help of KG-based querying and reasoning, it is more intelligent and convenient to retrieve and analyze sensor data. To verify the effectiveness of the proposed method, a long-term condition monitoring experiment was conducted on a CNC machine tool in an automobile factory. The dynamic properties of the machine tool structure were automatically identified based on KG, and a condition monitoring indicator based on the similarity of dynamic properties was applied to monitor the health condition of the machine tool. The final result showed the effectiveness of the KG for health monitoring of the machine tool structure.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literature
1.
go back to reference Altintas Y, Verl A, Brecher C, Uriarte L, Pritschow G (2011) Machine tool feed drives CIRP annals 60(2):779–796 Altintas Y, Verl A, Brecher C, Uriarte L, Pritschow G (2011) Machine tool feed drives CIRP annals 60(2):779–796
2.
go back to reference Teti R, Jemielniak K, O’Donnell G, Dornfeld D (2010) Advanced monitoring of machining operations. CIRP Ann 59(2):717–739CrossRef Teti R, Jemielniak K, O’Donnell G, Dornfeld D (2010) Advanced monitoring of machining operations. CIRP Ann 59(2):717–739CrossRef
3.
go back to reference Möhring HC, Bertram O (2012) Integrated autonomous monitoring of ball screw drives. CIRP Ann 61(1):355–358CrossRef Möhring HC, Bertram O (2012) Integrated autonomous monitoring of ball screw drives. CIRP Ann 61(1):355–358CrossRef
4.
go back to reference Naha A, Samanta AK, Routray A, Deb AK (2017) Low complexity motor current signature analysis using sub-Nyquist strategy with reduced data length. IEEE Trans Instrum Meas 66(12):3249–3259CrossRef Naha A, Samanta AK, Routray A, Deb AK (2017) Low complexity motor current signature analysis using sub-Nyquist strategy with reduced data length. IEEE Trans Instrum Meas 66(12):3249–3259CrossRef
5.
go back to reference Duan R, Wang F (2016) Fault diagnosis of on-load tap-changer in converter transformer based on time–frequency vibration analysis. IEEE Trans Industr Electron 63(6):3815–3823CrossRef Duan R, Wang F (2016) Fault diagnosis of on-load tap-changer in converter transformer based on time–frequency vibration analysis. IEEE Trans Industr Electron 63(6):3815–3823CrossRef
6.
go back to reference Wang Y, Xue C, Jia X, Peng X (2015) Fault diagnosis of reciprocating compressor valve with the method integrating acoustic emission signal and simulated valve motion. Mech Syst Signal Process 56:197–212CrossRef Wang Y, Xue C, Jia X, Peng X (2015) Fault diagnosis of reciprocating compressor valve with the method integrating acoustic emission signal and simulated valve motion. Mech Syst Signal Process 56:197–212CrossRef
7.
go back to reference Gao Z, Cecati C, Ding SX (2015) A survey of fault diagnosis and fault-tolerant techniques—Part I: fault diagnosis with model-based and signal-based approaches. IEEE Trans Industr Electron 62(6):3757–3767CrossRef Gao Z, Cecati C, Ding SX (2015) A survey of fault diagnosis and fault-tolerant techniques—Part I: fault diagnosis with model-based and signal-based approaches. IEEE Trans Industr Electron 62(6):3757–3767CrossRef
8.
go back to reference Prieto MD, Cirrincione G, Espinosa AG, Ortega JA, Henao H (2012) Bearing fault detection by a novel condition-monitoring scheme based on statistical-time features and neural networks. IEEE Trans Industr Electron 60(8):3398–3407CrossRef Prieto MD, Cirrincione G, Espinosa AG, Ortega JA, Henao H (2012) Bearing fault detection by a novel condition-monitoring scheme based on statistical-time features and neural networks. IEEE Trans Industr Electron 60(8):3398–3407CrossRef
9.
go back to reference Jin X, Sun Y, Que Z, Wang Y, Chow TW (2016) Anomaly detection and fault prognosis for bearings. IEEE Trans Instrum Meas 65(9):2046–2054CrossRef Jin X, Sun Y, Que Z, Wang Y, Chow TW (2016) Anomaly detection and fault prognosis for bearings. IEEE Trans Instrum Meas 65(9):2046–2054CrossRef
10.
go back to reference Feng Z, Liang M, Chu F (2013) Recent advances in time–frequency analysis methods for machinery fault diagnosis: a review with application examples. Mech Syst Signal Process 38(1):165–205CrossRef Feng Z, Liang M, Chu F (2013) Recent advances in time–frequency analysis methods for machinery fault diagnosis: a review with application examples. Mech Syst Signal Process 38(1):165–205CrossRef
11.
go back to reference Kan MS, Tan AC, Mathew J (2015) A review on prognostic techniques for non-stationary and non-linear rotating systems. Mech Syst Signal Process 62:1–20CrossRef Kan MS, Tan AC, Mathew J (2015) A review on prognostic techniques for non-stationary and non-linear rotating systems. Mech Syst Signal Process 62:1–20CrossRef
12.
go back to reference Quintana G, Ciurana J (2011) Chatter in machining processes: a review. Int J Mach Tools Manuf 51(5):363–376CrossRef Quintana G, Ciurana J (2011) Chatter in machining processes: a review. Int J Mach Tools Manuf 51(5):363–376CrossRef
13.
go back to reference Reynders E, Roeck GD, Gundes Bakir P, Sauvage C (2007) Damage identification on the Tilff Bridge by vibration monitoring using optical fiber strain sensors. J Eng Mech 133(2):185–193CrossRef Reynders E, Roeck GD, Gundes Bakir P, Sauvage C (2007) Damage identification on the Tilff Bridge by vibration monitoring using optical fiber strain sensors. J Eng Mech 133(2):185–193CrossRef
14.
go back to reference Meruane V, Heylen W (2012) Structural damage assessment under varying temperature conditions. Struct Health Monit 11(3):345–357CrossRef Meruane V, Heylen W (2012) Structural damage assessment under varying temperature conditions. Struct Health Monit 11(3):345–357CrossRef
15.
go back to reference Ashwear N, Eriksson A (2016) Reducing effects from environmental temperature on the natural frequencies of tensegrity structures. J Sound Vib Ashwear N, Eriksson A (2016) Reducing effects from environmental temperature on the natural frequencies of tensegrity structures. J Sound Vib
16.
go back to reference Hu WH, Thöns S, Rohrmann RG, Said S, Rücker W (2015) Vibration-based structural health monitoring of a wind turbine system Part II: environmental/operational effects on dynamic properties. Eng Struct 89:273–290CrossRef Hu WH, Thöns S, Rohrmann RG, Said S, Rücker W (2015) Vibration-based structural health monitoring of a wind turbine system Part II: environmental/operational effects on dynamic properties. Eng Struct 89:273–290CrossRef
17.
go back to reference Jia P, Rong Y, Huang Y (2019) Condition monitoring of the feed drive system of a machine tool based on long-term operational modal analysis. Int J Machine Tools Manufact 146:103454 Jia P, Rong Y, Huang Y (2019) Condition monitoring of the feed drive system of a machine tool based on long-term operational modal analysis. Int J Machine Tools Manufact 146:103454
18.
go back to reference Luo B, Wang H, Liu H, Li B, Peng F (2018) Early fault detection of machine tools based on deep learning and dynamic identification. IEEE Trans Industr Electron 66(1):509–518CrossRef Luo B, Wang H, Liu H, Li B, Peng F (2018) Early fault detection of machine tools based on deep learning and dynamic identification. IEEE Trans Industr Electron 66(1):509–518CrossRef
19.
go back to reference Li B, Luo B, Mao X, Cai H, Peng F, Liu H (2013) A new approach to identifying the dynamic behavior of CNC machine tools with respect to different worktable feed speeds. Int J Mach Tools Manuf 72:73–84CrossRef Li B, Luo B, Mao X, Cai H, Peng F, Liu H (2013) A new approach to identifying the dynamic behavior of CNC machine tools with respect to different worktable feed speeds. Int J Mach Tools Manuf 72:73–84CrossRef
20.
go back to reference Ristoski P, Paulheim H (2016) Semantic Web in data mining and knowledge discovery: a comprehensive survey. J Web Semantics 36:1–22CrossRef Ristoski P, Paulheim H (2016) Semantic Web in data mining and knowledge discovery: a comprehensive survey. J Web Semantics 36:1–22CrossRef
21.
go back to reference Singhal A (2012) Introducing the knowledge graph: things, not strings. Official google blog 5:16 Singhal A (2012) Introducing the knowledge graph: things, not strings. Official google blog 5:16
22.
go back to reference Bollacker K, Evans C, Paritosh P, Sturge T, Taylor J (2008) Freebase: a collaboratively created graph database for structuring human knowledge. In Proceedings of the 2008 ACM SIGMOD international conference on Management of data 1247–1250 Bollacker K, Evans C, Paritosh P, Sturge T, Taylor J (2008) Freebase: a collaboratively created graph database for structuring human knowledge. In Proceedings of the 2008 ACM SIGMOD international conference on Management of data 1247–1250
23.
go back to reference Lehmann J, Isele R, Jakob M, Jentzsch A, Kontokostas D, Mendes PN, Bizer C (2015) Dbpedia–a large-scale, multilingual knowledge base extracted from wikipedia. Semantic web 6(2):167–195CrossRef Lehmann J, Isele R, Jakob M, Jentzsch A, Kontokostas D, Mendes PN, Bizer C (2015) Dbpedia–a large-scale, multilingual knowledge base extracted from wikipedia. Semantic web 6(2):167–195CrossRef
24.
go back to reference Suchanek FM, Kasneci G, Weikum G (2007) Yago: a core of semantic knowledge. In Proceedings of the 16th international conference on World Wide Web pp. 697–706 Suchanek FM, Kasneci G, Weikum G (2007) Yago: a core of semantic knowledge. In Proceedings of the 16th international conference on World Wide Web pp. 697–706
25.
go back to reference Carlson A, Betteridge J, Kisiel B, Settles B, Hruschka ER, Mitchell TM (2010) Toward an architecture for never-ending language learning. In Twenty-Fourth AAAI conference on artificial intelligence Carlson A, Betteridge J, Kisiel B, Settles B, Hruschka ER, Mitchell TM (2010) Toward an architecture for never-ending language learning. In Twenty-Fourth AAAI conference on artificial intelligence
26.
go back to reference Bordes A, Weston J, Usunier N (2014) Open question answering with weakly supervised embedding models. In Joint European conference on machine learning and knowledge discovery in databases (pp. 165–180). Springer, Berlin, Heidelberg Bordes A, Weston J, Usunier N (2014) Open question answering with weakly supervised embedding models. In Joint European conference on machine learning and knowledge discovery in databases (pp. 165–180). Springer, Berlin, Heidelberg
27.
go back to reference Bordes A, Chopra S, Weston J (2014) Question answering with subgraph embeddings. arXiv preprint ar Xiv:1406.3676 Bordes A, Chopra S, Weston J (2014) Question answering with subgraph embeddings. arXiv preprint ar Xiv:1406.3676
28.
go back to reference Li R, Mo T, Yang J, Jiang S, Li T, Liu Y (2020) Ontologies-based domain knowledge modeling and heterogeneous sensor data integration for bridge health monitoring systems. IEEE Trans Industr Inf 17(1):321–332CrossRef Li R, Mo T, Yang J, Jiang S, Li T, Liu Y (2020) Ontologies-based domain knowledge modeling and heterogeneous sensor data integration for bridge health monitoring systems. IEEE Trans Industr Inf 17(1):321–332CrossRef
29.
go back to reference Le-Phuoc D, Quoc HNM, Quoc HN, Nhat TT, Hauswirth M (2016) The graph of things: a step towards the live knowledge graph of connected things. J Web Semantics 37:25–35CrossRef Le-Phuoc D, Quoc HNM, Quoc HN, Nhat TT, Hauswirth M (2016) The graph of things: a step towards the live knowledge graph of connected things. J Web Semantics 37:25–35CrossRef
30.
go back to reference Yu T, Li J, Yu Q, Tian Y, Shun X, Xu L, Gao H (2017) Knowledge graph for TCM health preservation: design, construction, and applications. Artif Intell Med 77:48–52CrossRef Yu T, Li J, Yu Q, Tian Y, Shun X, Xu L, Gao H (2017) Knowledge graph for TCM health preservation: design, construction, and applications. Artif Intell Med 77:48–52CrossRef
31.
go back to reference Zheng X, Wang B, Zhao Y, Mao S, Tang Y (2021) A knowledge graph method for hazardous chemical management: ontology design and entity identification. Neurocomputing 430:104–111CrossRef Zheng X, Wang B, Zhao Y, Mao S, Tang Y (2021) A knowledge graph method for hazardous chemical management: ontology design and entity identification. Neurocomputing 430:104–111CrossRef
32.
go back to reference Studer R, Benjamins VR, Fensel D (1998) Knowledge engineering: principles and methods. Data Knowl Eng 25(1–2):161–197MATHCrossRef Studer R, Benjamins VR, Fensel D (1998) Knowledge engineering: principles and methods. Data Knowl Eng 25(1–2):161–197MATHCrossRef
33.
go back to reference Gruber TR (1993) A translation approach to portable ontology specifications. Knowl Acquis 5(2):199–220CrossRef Gruber TR (1993) A translation approach to portable ontology specifications. Knowl Acquis 5(2):199–220CrossRef
34.
go back to reference Li X, Zhang S, Huang R, Huang B, Xu C, Kuang B (2018) Structured modeling of heterogeneous CAM model based on process knowledge graph. The Int J Adv Manufacturing Technol 96(9):4173–4193CrossRef Li X, Zhang S, Huang R, Huang B, Xu C, Kuang B (2018) Structured modeling of heterogeneous CAM model based on process knowledge graph. The Int J Adv Manufacturing Technol 96(9):4173–4193CrossRef
35.
go back to reference Li X, Zhang S, Huang R, Huang B, Xu C, Zhang Y (2018) A survey of knowledge representation methods and applications in machining process planning. The Int J Adv Manufacturing Technol 98(9):3041–3059CrossRef Li X, Zhang S, Huang R, Huang B, Xu C, Zhang Y (2018) A survey of knowledge representation methods and applications in machining process planning. The Int J Adv Manufacturing Technol 98(9):3041–3059CrossRef
36.
go back to reference Zhang Y, Luo X, Zhang H, Sutherland JW (2014) A knowledge representation for unit manufacturing processes. The Int J Adv Manufacturing Technol 73(5–8):1011–1031CrossRef Zhang Y, Luo X, Zhang H, Sutherland JW (2014) A knowledge representation for unit manufacturing processes. The Int J Adv Manufacturing Technol 73(5–8):1011–1031CrossRef
37.
go back to reference Li Z, Zhou X, Wang WM, Huang G, Tian Z, Huang S (2018) An ontology-based product design framework for manufacturability verification and knowledge reuse. The Int J Adv Manufacturing Technol 99(9):2121–2135CrossRef Li Z, Zhou X, Wang WM, Huang G, Tian Z, Huang S (2018) An ontology-based product design framework for manufacturability verification and knowledge reuse. The Int J Adv Manufacturing Technol 99(9):2121–2135CrossRef
38.
go back to reference Zhang C, Zhou G, Chang F, Yang X (2020) Learning domain ontologies from engineering documents for manufacturing knowledge reuse by a biologically inspired approach. The Int J Adv Manufacturing Technol 106(5):2535–2551CrossRef Zhang C, Zhou G, Chang F, Yang X (2020) Learning domain ontologies from engineering documents for manufacturing knowledge reuse by a biologically inspired approach. The Int J Adv Manufacturing Technol 106(5):2535–2551CrossRef
39.
go back to reference Chhun S, Moalla N, Ouzrout Y (2016) QoS ontology for service selection and reuse. J Intell Manuf 27(1):187–199CrossRef Chhun S, Moalla N, Ouzrout Y (2016) QoS ontology for service selection and reuse. J Intell Manuf 27(1):187–199CrossRef
41.
go back to reference Kemper C (2015) Querying Data in Neo4j with Cypher. Beginning Neo4j. Apress, 2015 Kemper C (2015) Querying Data in Neo4j with Cypher. Beginning Neo4j. Apress, 2015
42.
go back to reference Small N (2015) The Py2neo 2.0 Handbook—Py2neo 2.0. 7 documentation.[Online]. Accessed July 10, 2015 Small N (2015) The Py2neo 2.0 Handbook—Py2neo 2.0. 7 documentation.[Online]. Accessed July 10, 2015
43.
go back to reference Feng GH, Pan YL (2012) Investigation of ball screw preload variation based on dynamic modeling of a preload adjustable feed-drive system and spectrum analysis of ball-nuts sensed vibration signals. Int J Mach Tools Manuf 52(1):85–96CrossRef Feng GH, Pan YL (2012) Investigation of ball screw preload variation based on dynamic modeling of a preload adjustable feed-drive system and spectrum analysis of ball-nuts sensed vibration signals. Int J Mach Tools Manuf 52(1):85–96CrossRef
44.
go back to reference Magalhães F, Cunha Á, Caetano E, Brincker R (2010) Damping estimation using free decays and ambient vibration tests. Mech Syst Signal Process 24(5):1274–1290CrossRef Magalhães F, Cunha Á, Caetano E, Brincker R (2010) Damping estimation using free decays and ambient vibration tests. Mech Syst Signal Process 24(5):1274–1290CrossRef
45.
go back to reference Wang BT, Cheng DK (2011) Modal analysis by free vibration response only for discrete and continuous systems. J Sound Vib 330(16):3913–3929CrossRef Wang BT, Cheng DK (2011) Modal analysis by free vibration response only for discrete and continuous systems. J Sound Vib 330(16):3913–3929CrossRef
46.
go back to reference Brownjohn JMW, Magalhaes F, Caetano E, Cunha A (2010) Ambient vibration re-testing and operational modal analysis of the Humber Bridge. Eng Struct 32(8):2003–2018CrossRef Brownjohn JMW, Magalhaes F, Caetano E, Cunha A (2010) Ambient vibration re-testing and operational modal analysis of the Humber Bridge. Eng Struct 32(8):2003–2018CrossRef
47.
go back to reference Kvåle KA, Øiseth O, Rönnquist A (2017) Covariance-driven stochastic subspace identification of an end-supported pontoon bridge under varying environmental conditions. In Dynamics of Civil Structures, Volume 2 (pp. 107–115). Springer, Cham Kvåle KA, Øiseth O, Rönnquist A (2017) Covariance-driven stochastic subspace identification of an end-supported pontoon bridge under varying environmental conditions. In Dynamics of Civil Structures, Volume 2 (pp. 107–115). Springer, Cham
48.
go back to reference Khan I, Shan D, Li Q (2016) Continuous modal parameter identification of a cable-stayed bridge based on robustious decomposition and covariance-driven stochastic subspace identification. Iranian J Sci Technol, Transac Civil Eng 40(1):11–22CrossRef Khan I, Shan D, Li Q (2016) Continuous modal parameter identification of a cable-stayed bridge based on robustious decomposition and covariance-driven stochastic subspace identification. Iranian J Sci Technol, Transac Civil Eng 40(1):11–22CrossRef
49.
go back to reference Reynders E, Houbrechts J, De Roeck G (2012) Fully automated (operational) modal analysis. Mech Syst Signal Process 29:228–250CrossRef Reynders E, Houbrechts J, De Roeck G (2012) Fully automated (operational) modal analysis. Mech Syst Signal Process 29:228–250CrossRef
50.
go back to reference Choi SS, Cha SH, Tappert CC (2010) A survey of binary similarity and distance measures. Journal of systemics, cybernetics and informatics 8(1):43–48 Choi SS, Cha SH, Tappert CC (2010) A survey of binary similarity and distance measures. Journal of systemics, cybernetics and informatics 8(1):43–48
Metadata
Title
A novel method for machine tool structure condition monitoring based on knowledge graph
Authors
Chaochao Qiu
Bin Li
Hongqi Liu
Songping He
Caihua Hao
Publication date
02-02-2022
Publisher
Springer London
Published in
The International Journal of Advanced Manufacturing Technology / Issue 1-2/2022
Print ISSN: 0268-3768
Electronic ISSN: 1433-3015
DOI
https://doi.org/10.1007/s00170-022-08757-5

Other articles of this Issue 1-2/2022

The International Journal of Advanced Manufacturing Technology 1-2/2022 Go to the issue

Premium Partners