Skip to main content
Disciplines
Automotive Business IT + Informatics Construction + Real Estate Electrical Engineering + Electronics Energy + Sustainability Insurance + Risk Finance + Banking Management + Leadership Marketing + Sales Mechanical Engineering + Materials
Events
DE
EN
Books
Journals
Topic Page
Marketing
Start single access now
Access for companies
EXTENDED SEARCH
Log in
Top
Metallurgical and Materials Transactions A
Published in: Metallurgical and Materials Transactions A 2/2015

01-02-2015

A One-Dimensional Model of the Electrical Resistance Sintering Process

Authors: J. M. Montes, F. G. Cuevas, J. Cintas, P. Urban

Published in: Metallurgical and Materials Transactions A | Issue 2/2015

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

In this work, a theoretical model for the processing technique usually known as electrical resistance sintering (ERS) under pressure is proposed and validated. This technique consists of the consolidation of a metallic powder mass under compression by means of a high-intensity electrical current that passes through the aggregate. The electrical current heats the powder mass by the Joule effect. The model is numerically solved by the finite differential method, in which the added difficulty of the thermal–mechanical coupling of the process has been taken into account. To simplify the numerical resolution, a one-dimensional scheme has been considered for both the powder densification mechanical problem and the heat generation and transmission problem. Furthermore, the theoretical predictions obtained after solving the model are compared with the data recorded by the ERS equipment sensors during electrical consolidation experiments with iron and titanium powders. The reasonable agreement between the theoretical and experimental curves suggests that the model, despite its simplifications, reproduces the main characteristics of the process.
previous article Three-Dimensional Phase-Field Simulation and Experimental Validation of β-Mg17Al12 Phase Precipitation in Mg-Al-Based Alloys
next article Phase-Field Simulations and Analysis of Effect of Dispersed Particles on Migration of Delta to Gamma Transformation Interface

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

inform now

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

inform now
Literature
1.
S. Grasso, Y. Sakka and G. Maizza: Sci. Technol. Adv. Mater., 2009, vol. 10(5), pp. 1-24.CrossRef
2.
G.F. Taylor: U.S. Patent 1896854, 7 Feb 1933.
3.
G.D. Cremer: U.S. Patent 2355954, Aug 1944.
4.
F.V. Lenel: JOM, vol. 7, 1955, pp. 158-167.
5.
Z. Hara and K. Akechi: in Titanium’80. Science and Technology, Proc. 4th Int. Conf. on Ti, Kyoto, Japan, 19–22 May 1980, H. Kimura and O. Izumi, eds., The Metallurgical Society of AIME, New York, 1980, pp. 2265–74.
6.
J.M. Montes, J.A. Rodríguez, and E.J. Herrera: Rev. Metal. Madr., 2003, vol. 39 (2), pp. 99–106 (in Spanish).
7.
J.M. Montes, J.A. Rodríguez, F.G. Cuevas, J. Cintas: J. Mater. Sci., 2011, vol. 46(15), pp. 5197-5207.CrossRef
8.
K. Okazaki: Rev. Partic. Mater., 1994, vol. 2, pp. 215-269.
9.
D.K. Kim and K. Okazaki: 1991 P/M in Aerospace and Defense Technologies (Tampa, FL, 4–6 March 1991), Metal Powder Industries Federation/American Powder Metallurgy Institute, 1991, pp. 365–72.
10.
D.K. Kim, H.-R. Pak, and K. Okazaki: Mater. Sci. Eng. A, 1988, vol. 104(C), pp. 191–200.
11.
T.J. Davies and S.T.S. Al-Hassani: Advances in Materials Technology in America, vol. 2, I. LeMay, ed., American Society of Mechanical Engineers, New York, 1980, p. 147.
12.
R. Orrù, R. Licheri, A.M. Locci, A. Cincotti, and G. Cao: Mater. Sci. Eng. R, 2009, vol. 63(4–6), pp. 127–287.
13.
N.F. Medvedenko, M.Z. Kolchiskii and V.V. Skorokhod: Poroshkovaya Metallurgiya, 1977, vol. 6, pp. 562-565. (in Russian).
14.
T.I. Istomina, A.A. Baidenko, A.I. Raichenko, M.A. Goldberg and A.V. Svechkov: Sov. Powder Metall. Met. Ceram., 1983, vol. 22(11), pp. 957-960.CrossRef
15.
V.V. Meshkov, N.K.Myshkin and A.I.Sviridenko: Sov. Powder Metall. Met. Ceram., 1984, vol. 23(3), pp. 200-203.
16.
A.I. Raichenko: Sov. Powder Metall. Met. Ceram., 1985, vol. 24(1), pp. 26-30.
17.
A.I. Raichenko and E.S. Chernikova: Sov. Powder Metall. Met. Ceram., 1989, vol. 28(5), pp. 365-371.CrossRef
18.
G.L. Burenkov, A.I. Raichenko and A.M. Suraeva: Sov. Powder Metall. Met. Ceram., 1987, vol. 26(9), pp. 709-712.CrossRef
19.
G.L. Burenkov, A.I. Raichenko and A.M.Suraeva: Sov. Powder Metall. Met. Ceram., 1989. vol. 28(3), pp. 186-191.CrossRef
20.
M. Yoneya and T. Ikeshoji: Mater. Trans., 2001, vol. 42(11), pp. 2165-2171.CrossRef
21.
J.M. Montes: UNED Thesis, Facultad de Ciencias. Thesis Directors: E.J. Herrera and J.A. Rodríguez, Escuela Técnica Superior de Ingenieros Industriales, Universidad de Sevilla, Spain, 2003, in Spanish.
22.
K. Matsugi, H. Kuramoto, O. Yanagisawa and M. Kiritani: J. Mater. Process. Technol., 2003, vol. 134(2), pp. 225-232.CrossRef
23.
E. Olevsky and L. Froyen: Scripta Mater., 2006, vol. 55(12), pp. 1175-1178.CrossRef
24.
U. Anselmi-Tamburini, S. Gennari, J.E. Garay, J.R. Groza and Z.A. Munir: Mater. Sci. Eng. A, 2005, vol. 394(1-2), pp. 139-148.CrossRef
25.
X. Wang, G. Casolco, G. Xu and J.E. Garay: Acta Mater., 2007, vol. 55(10), pp. 3611-3622.CrossRef
26.
J. Zhang: Field Activated Sintering Technology: Multi-physics Phenomena Modeling, LAMBERT Academic Publishing AG & Co. KG, 2010.
27.
E.A. Olevsky, W.L. Bradbury, C.D. Haines, D.G. Martin, and D. Kapoor: J. Am. Ceram. Soc., 2012, vol. 95 (8), pp. 2406–13.
28.
E.A. Olevsky, C. Garcia-Cardona, W.L. Bradbury, C.D. Haines, D.G. Martin, and D. Kapoor: J. Am. Ceram. Soc., 2012, vol. 95 (8), pp. 2414–22.
29.
Z.A. Munir, D.V. Quach and M. Ohyanagi: J. Am. Ceram. Soc., 2011, vol. 94(1), pp. 1–19.CrossRef
30.
R.M. German: Particle Packing Characteristics, MPIF (Metal Powders Industries Federation), Princeton, NJ, 1989.
31.
J.M. Montes, F.G. Cuevas and J. Cintas: Granular Matter, 2007, vol. 9, pp. 401-406.CrossRef
32.
J.M. Montes, F.G. Cuevas, J. Cintas and S. Muñoz: Met. Mat. Trans. A., 2012, vol. 43(12), pp. 4532-4538.CrossRef
33.
T. Nagae, M. Yokota, M. Nose, S. Tomida, T. Kamiya and S. Saji: Mater. Trans., 2002, vol. 43(6), pp. 1390-1397.CrossRef
34.
J. Groza, K.R. Anderson, M. Fendorf and C.J. Echer: Mater. Sci. Eng. A, 1999, vol. 270(2), pp. 278-282.CrossRef
35.
36.
A.N. Tijonov and A.A. Samarski: Ecuaciones de la Física Matemática, 2nd ed., MIR, USSR, 1980, in Spanish.
37.
R. Haberman: Elementary applied partial differential equations, Prentice-Hall International, Inc, Englewood Cliffs, New Jersey, 1987.
38.
F. P. Incropera, D.P. DeWitt, T.L. Bergman and A.S. Lavine: Fundamentals of Heat and Mass Transfer, 6 th ed., Wiley John & Sons, USA, 2006.
39.
J.M. Montes, F.G. Cuevas, J. Cintas and P. Urban: Powder Metall., 2012, vol. 55(5), pp. 388-394.CrossRef
40.
O. Yanagisawa, T. Hatayama and K. Matsugi: Materia Japan, 1994, vol. 33(12), pp. 1489-1496.CrossRef
41.
M. Tokita: J. Japan Soc. Powder Powder Metall., 1993, vol. 30(11), pp. 790-804.CrossRef
42.
J. Groza and A. Zavaliangos: Mater. Sci. Eng. A, 2000, vol. 287(2), pp. 171-177.CrossRef
43.
S.V. Patankar: Numerical heat transfer and fluid flow, Hemisphere Publishing Corporation, USA, 1980.
44.
W.D. Kingery, H.K. Bowen and D.R. Uhlmann: Introduction to ceramics, 2 nd ed., John Wiley & Sons, USA, 1976.
45.
ASM Handbook, vol. 7, Powder Metal Technologies and Applications, ASM International, Materials Park, 2002.
46.
U.R. Evans: The corrosion and oxidation of metals: first supplementary volume, Edward Arnold Ltd., London, UK, 1968.
47.
MPIF Standard 46, Determination of Tap Density of Metal Powders: in Standard Test Methods for Metal Powders and Powder Metallurgy Products, MPIF, Metal Powder Industries Federation, Princeton, NJ, 2002.
48.
R.W. Evans and B. Wilshire: Introduction to creep, The Institute of Materials, London, UK, 1993.
49.
W.F. Gale and T.C. Totemeier, eds.: Smithells Metals Reference Book, 8th ed., Elsevier Butterworth-Heinemann Ltd., Oxford, U.K., 2004.
50.
ASM Handbook, vol. 2, Properties and Selection: Nonferrous Alloys and Special Purpose Materials, ASM International, 1990, pp. 1099–1201.
51.
D.R. Lide, eds.: CRC Handbook of Chemistry and Physics, 80th ed., CRC Press, New York, 1999–2000.
52.
J.M. Montes, F.G. Cuevas, J. Cintas and P. Urban: Appl. Phys. A, 2011, vol. 105, pp. 935-947.CrossRef
53.
K.W. Vogt, P.A. Kohl, W.B. Carter, R.A. Bell and L.A. Bottomley: Surf. Sci., 1994, vol. 301, pp. 203-213.CrossRef
54.
55.
H.J. Frost and M.F. Ashby: Deformation-mechanism maps. The plasticity and creep of metals and ceramics, Pergamon Press, Oxford, UK, 1982.
56.
Metadata
Title
A One-Dimensional Model of the Electrical Resistance Sintering Process
Authors
J. M. Montes
F. G. Cuevas
J. Cintas
P. Urban
Publication date
01-02-2015
Publisher
Springer US
Published in
Metallurgical and Materials Transactions A / Issue 2/2015
Print ISSN: 1073-5623
Electronic ISSN: 1543-1940
DOI
https://doi.org/10.1007/s11661-014-2643-0

Other articles of this Issue 2/2015

Metallurgical and Materials Transactions A 2/2015 Go to the issue

OriginalPaper

Effects of Temperature on the Hardness and Wear Resistance of High-Tungsten Stellite Alloys

OriginalPaper

Three-Dimensional Phase-Field Simulation and Experimental Validation of β-Mg17Al12 Phase Precipitation in Mg-Al-Based Alloys

OriginalPaper

Microstructure and Interfacial Reactions During Vacuum Brazing of Stainless Steel to Titanium Using Ag-28 pct Cu Alloy

OriginalPaper

Influence of Prior Fatigue Damage on Tensile Properties of 316L(N) Stainless Steel and Modified 9Cr-1Mo Steel

Communication

Microstructural Evolution in Fe-22Mn-0.4C Twinning-Induced Plasticity Steel During High Strain Rate Deformation

OriginalPaper

Surface Modification of Micro-Alloyed High-Strength Low-Alloy Steel by Controlled TIG Arcing Process

Premium Partners

    Image Credits