Skip to main content
Top
Published in: Structural and Multidisciplinary Optimization 2/2020

20-03-2020 | Research Paper

A projection approach for topology optimization of porous structures through implicit local volume control

Author: Suguang Dou

Published in: Structural and Multidisciplinary Optimization | Issue 2/2020

Log in

Activate our intelligent search to find suitable subject content or patents.

search-config
loading …

Abstract

Porous structures are of valuable importance in additive manufacturing. They can also be exploited to improve damage tolerance and fail-safe behavior. This paper presents a projection approach to design optimized porous structures in the framework of density-based topology optimization. In contrast to conventional constraint approach, the maximum local volume limitation is integrated into the material interpolation model through a filtering and projection process. This paper also presents two extensions of the basic approach, including a robust formulation for improving weak structural features and mesh/design refinement for enhancing computational stability and efficiency. The applicability of the proposed methodology is demonstrated by a set of numerical minimum compliance problems. This approach can be used in a wider range of applications concerning porous structures.

Dont have a licence yet? Then find out more about our products and how to get one now:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Appendix
Available only for authorised users
Footnotes
1
These six scalar fields (ψ, \( \tilde{\psi} \), ϕ, \( \overline{\phi} \), φ, ρ) are denoted as X, X1, X2, X3, X4 and X5 in the code filtersub.m shown in the appendix.
 
Literature
go back to reference Aage N, Andreassen E, Lazarov BS (2015) Topology optimization using PETSc: an easy-to-use, fully parallel, open source topology optimization framework. Struct Multidiscip Optim 51(3):565–572MathSciNet Aage N, Andreassen E, Lazarov BS (2015) Topology optimization using PETSc: an easy-to-use, fully parallel, open source topology optimization framework. Struct Multidiscip Optim 51(3):565–572MathSciNet
go back to reference Aage N, Andreassen E, Lazarov BS, Sigmund O (2017) Giga-voxel computational morphogenesis for structural design. Nature 550(7674):84–86 Aage N, Andreassen E, Lazarov BS, Sigmund O (2017) Giga-voxel computational morphogenesis for structural design. Nature 550(7674):84–86
go back to reference Alexandersen J, Lazarov BS (2015) Topology optimisation of manufacturable microstructural details without length scale separation using a spectral coarse basis preconditioner. Comput Methods Appl Mech Eng 290:156–182MathSciNetMATH Alexandersen J, Lazarov BS (2015) Topology optimisation of manufacturable microstructural details without length scale separation using a spectral coarse basis preconditioner. Comput Methods Appl Mech Eng 290:156–182MathSciNetMATH
go back to reference Andreassen E, Clausen A, Schevenels M, Lazarov BS, Sigmund O (2011) Efficient topology optimization in MATLAB using 88 lines of code. Struct Multidiscip Optim 43(1):1–16MATH Andreassen E, Clausen A, Schevenels M, Lazarov BS, Sigmund O (2011) Efficient topology optimization in MATLAB using 88 lines of code. Struct Multidiscip Optim 43(1):1–16MATH
go back to reference Bai W, Li QH, Chen WJ, Liu ST (2017) A novel projection based method for imposing maximum length scale in topology optimization. Eng Mech 34(9):18–26 (in Chinese) Bai W, Li QH, Chen WJ, Liu ST (2017) A novel projection based method for imposing maximum length scale in topology optimization. Eng Mech 34(9):18–26 (in Chinese)
go back to reference Bendsøe MP (1989) Optimal shape design as a material distribution problem. Structural Optimization 1(4):193–202 Bendsøe MP (1989) Optimal shape design as a material distribution problem. Structural Optimization 1(4):193–202
go back to reference Bendsøe MP, Sigmund O (1999) Material interpolation schemes in topology optimization. Arch Appl Mech 69(9–10):635–654MATH Bendsøe MP, Sigmund O (1999) Material interpolation schemes in topology optimization. Arch Appl Mech 69(9–10):635–654MATH
go back to reference Cheng L, Zhang P, Biyikli E, Bai J, Robbins J, To A (2017) Efficient design optimization of variable-density cellular structures for additive manufacturing: theory and experimental validation. Rapid Prototyp J 23(4):660–677 Cheng L, Zhang P, Biyikli E, Bai J, Robbins J, To A (2017) Efficient design optimization of variable-density cellular structures for additive manufacturing: theory and experimental validation. Rapid Prototyp J 23(4):660–677
go back to reference Clausen A, Aage N, Sigmund O (2015) Topology optimization of coated structures and material interface problems. Comput Methods Appl Mech Eng 290:524–541MathSciNetMATH Clausen A, Aage N, Sigmund O (2015) Topology optimization of coated structures and material interface problems. Comput Methods Appl Mech Eng 290:524–541MathSciNetMATH
go back to reference Clausen A, Aage N, Sigmund O (2016) Exploiting additive manufacturing infill in topology optimization for improved buckling load. Engineering 2(2):250–257 Clausen A, Aage N, Sigmund O (2016) Exploiting additive manufacturing infill in topology optimization for improved buckling load. Engineering 2(2):250–257
go back to reference Gaynor AT, Guest JK (2016) Topology optimization considering overhang constraints: eliminating sacrificial support material in additive manufacturing through design. Struct Multidiscip Optim 54(5):1157–1172MathSciNet Gaynor AT, Guest JK (2016) Topology optimization considering overhang constraints: eliminating sacrificial support material in additive manufacturing through design. Struct Multidiscip Optim 54(5):1157–1172MathSciNet
go back to reference Groen JP, Sigmund O (2018) Homogenization-based topology optimization for high-resolution manufacturable microstructures. Int J Numer Methods Eng 113(8):1148–1163MathSciNet Groen JP, Sigmund O (2018) Homogenization-based topology optimization for high-resolution manufacturable microstructures. Int J Numer Methods Eng 113(8):1148–1163MathSciNet
go back to reference Groen J, Wu J, Sigmund O (2019) Homogenization-based stiffness optimization and projection of 2D coated structures with orthotropic infill. Comput Methods Appl Mech Eng 349:722–742MathSciNetMATH Groen J, Wu J, Sigmund O (2019) Homogenization-based stiffness optimization and projection of 2D coated structures with orthotropic infill. Comput Methods Appl Mech Eng 349:722–742MathSciNetMATH
go back to reference Guest JK (2009) Imposing maximum length scale in topology optimization. Struct Multidiscip Optim 37(5):463–473MathSciNetMATH Guest JK (2009) Imposing maximum length scale in topology optimization. Struct Multidiscip Optim 37(5):463–473MathSciNetMATH
go back to reference Guest J, Prévost J (2006) A penalty function for enforcing maximum length scale criterion in topology optimization. In: 11th AIAA/ISSMO multidisciplinary analysis and optimization conference, Portsmouth, Virginia, pp AIAA 2006–6938 Guest J, Prévost J (2006) A penalty function for enforcing maximum length scale criterion in topology optimization. In: 11th AIAA/ISSMO multidisciplinary analysis and optimization conference, Portsmouth, Virginia, pp AIAA 2006–6938
go back to reference Guest JK, Prévost JH, Belytschko T (2004) Achieving minimum length scale in topology optimization using nodal design variables and projection functions. Int J Numer Methods Eng 61(2):238–254MathSciNetMATH Guest JK, Prévost JH, Belytschko T (2004) Achieving minimum length scale in topology optimization using nodal design variables and projection functions. Int J Numer Methods Eng 61(2):238–254MathSciNetMATH
go back to reference Guest JK, Asadpoure A, Ha SH (2011) Eliminating beta-continuation from Heaviside projection and density filter algorithms. Struct Multidiscip Optim 44(4):443–453MathSciNetMATH Guest JK, Asadpoure A, Ha SH (2011) Eliminating beta-continuation from Heaviside projection and density filter algorithms. Struct Multidiscip Optim 44(4):443–453MathSciNetMATH
go back to reference Guo X, Zhang W, Zhong W (2014) Doing topology optimization explicitly and geometrically–a new moving morphable components based framework. J Appl Mech 81(8):081009 Guo X, Zhang W, Zhong W (2014) Doing topology optimization explicitly and geometrically–a new moving morphable components based framework. J Appl Mech 81(8):081009
go back to reference Jansen M, Lombaert G, Schevenels M, Sigmund O (2014) Topology optimization of fail-safe structures using a simplified local damage model. Struct Multidiscip Optim 49(4):657–666MathSciNet Jansen M, Lombaert G, Schevenels M, Sigmund O (2014) Topology optimization of fail-safe structures using a simplified local damage model. Struct Multidiscip Optim 49(4):657–666MathSciNet
go back to reference Keshavarzzadeh V, Kirby RM, Narayan A (2019) Parametric topology optimization with multiresolution finite element models. Int J Numer Methods Eng 119(7):567–589MathSciNet Keshavarzzadeh V, Kirby RM, Narayan A (2019) Parametric topology optimization with multiresolution finite element models. Int J Numer Methods Eng 119(7):567–589MathSciNet
go back to reference Kim TS, Kim JE, Jeong JH, Kim YY (2004) Filtering technique to control member size in topology design optimization. KSME International Journal 18(2):253–261 Kim TS, Kim JE, Jeong JH, Kim YY (2004) Filtering technique to control member size in topology design optimization. KSME International Journal 18(2):253–261
go back to reference Langelaar M (2017) An additive manufacturing filter for topology optimization of print-ready designs. Struct Multidiscip Optim 55(3):871–883MathSciNet Langelaar M (2017) An additive manufacturing filter for topology optimization of print-ready designs. Struct Multidiscip Optim 55(3):871–883MathSciNet
go back to reference Lazarov BS, Sigmund O (2011) Filters in topology optimization based on Helmholtz-type differential equations. Int J Numer Methods Eng 86(6):765–781MathSciNetMATH Lazarov BS, Sigmund O (2011) Filters in topology optimization based on Helmholtz-type differential equations. Int J Numer Methods Eng 86(6):765–781MathSciNetMATH
go back to reference Lazarov BS, Wang F (2017) Maximum length scale in density based topology optimization. Comput Methods Appl Mech Eng 318:826–844MathSciNetMATH Lazarov BS, Wang F (2017) Maximum length scale in density based topology optimization. Comput Methods Appl Mech Eng 318:826–844MathSciNetMATH
go back to reference Liao Z, Zhang Y, Wang Y, Li W (2019) A triple acceleration method for topology optimization. Struct Multidiscip Optim 60(2):727–744MathSciNet Liao Z, Zhang Y, Wang Y, Li W (2019) A triple acceleration method for topology optimization. Struct Multidiscip Optim 60(2):727–744MathSciNet
go back to reference Liu C, Du Z, Zhang W, Zhu Y, Guo X (2017) Additive manufacturing-oriented design of graded lattice structures through explicit topology optimization. J Appl Mech 84(8):081008 Liu C, Du Z, Zhang W, Zhu Y, Guo X (2017) Additive manufacturing-oriented design of graded lattice structures through explicit topology optimization. J Appl Mech 84(8):081008
go back to reference Liu J, Gaynor AT, Chen S, Kang Z, Suresh K, Takezawa A, Li L, Kato J, Tang J, Wang CC, Cheng L, Liang X, To AC (2018a) Current and future trends in topology optimization for additive manufacturing. Struct Multidiscip Optim 57(6):2457–2483 Liu J, Gaynor AT, Chen S, Kang Z, Suresh K, Takezawa A, Li L, Kato J, Tang J, Wang CC, Cheng L, Liang X, To AC (2018a) Current and future trends in topology optimization for additive manufacturing. Struct Multidiscip Optim 57(6):2457–2483
go back to reference Liu J, Yu H, To AC (2018b) Porous structure design through Blinn transformation-based level set method. Struct Multidiscip Optim 57(2):849–864 Liu J, Yu H, To AC (2018b) Porous structure design through Blinn transformation-based level set method. Struct Multidiscip Optim 57(2):849–864
go back to reference Qian X (2017) Undercut and overhang angle control in topology optimization: a density gradient based integral approach. Int J Numer Methods Eng 111(3):247–272MathSciNet Qian X (2017) Undercut and overhang angle control in topology optimization: a density gradient based integral approach. Int J Numer Methods Eng 111(3):247–272MathSciNet
go back to reference Querin OM, Steven GP, Xie YM (1998) Evolutionary structural optimisation (ESO) using a bidirectional algorithm. Eng Comput 15(8):1031–1048MATH Querin OM, Steven GP, Xie YM (1998) Evolutionary structural optimisation (ESO) using a bidirectional algorithm. Eng Comput 15(8):1031–1048MATH
go back to reference Schury F, Stingl M, Wein F (2012) Efficient two-scale optimization of manufacturable graded structures. SIAM J Sci Comput 34(6):B711–B733MathSciNetMATH Schury F, Stingl M, Wein F (2012) Efficient two-scale optimization of manufacturable graded structures. SIAM J Sci Comput 34(6):B711–B733MathSciNetMATH
go back to reference Sigmund O (2001) A 99 line topology optimization code written in Matlab. Struct Multidiscip Optim 21(2):120–127 Sigmund O (2001) A 99 line topology optimization code written in Matlab. Struct Multidiscip Optim 21(2):120–127
go back to reference Sigmund O (2007) Morphology-based black and white filters for topology optimization. Struct Multidiscip Optim 33(4–5):401–424 Sigmund O (2007) Morphology-based black and white filters for topology optimization. Struct Multidiscip Optim 33(4–5):401–424
go back to reference Sigmund O, Maute K (2013) Topology optimization approaches: a comparative review. Struct Multidiscip Optim 48(6):1031–1055MathSciNet Sigmund O, Maute K (2013) Topology optimization approaches: a comparative review. Struct Multidiscip Optim 48(6):1031–1055MathSciNet
go back to reference Sivapuram R, Dunning PD, Kim HA (2016) Simultaneous material and structural optimization by multiscale topology optimization. Struct Multidiscip Optim 54(5):1267–1281MathSciNet Sivapuram R, Dunning PD, Kim HA (2016) Simultaneous material and structural optimization by multiscale topology optimization. Struct Multidiscip Optim 54(5):1267–1281MathSciNet
go back to reference Stolpe M, Svanberg K (2001) An alternative interpolation scheme for minimum compliance topology optimization. Struct Multidiscip Optim 22(2):116–124 Stolpe M, Svanberg K (2001) An alternative interpolation scheme for minimum compliance topology optimization. Struct Multidiscip Optim 22(2):116–124
go back to reference Svanberg K (1987) The method of moving asymptotes—a new method for structural optimization. Int J Numer Methods Eng 24(2):359–373MathSciNetMATH Svanberg K (1987) The method of moving asymptotes—a new method for structural optimization. Int J Numer Methods Eng 24(2):359–373MathSciNetMATH
go back to reference Wang F, Lazarov BS, Sigmund O (2011) On projection methods, convergence and robust formulations in topology optimization. Struct Multidiscip Optim 43(6):767–784MATH Wang F, Lazarov BS, Sigmund O (2011) On projection methods, convergence and robust formulations in topology optimization. Struct Multidiscip Optim 43(6):767–784MATH
go back to reference Wang W, Wang TY, Yang Z, Liu L, Tong X, Tong W, Deng J, Chen F, Liu X (2013) Cost-effective printing of 3D objects with skin-frame structures. ACM Trans Graph 32(6):1–10 Wang W, Wang TY, Yang Z, Liu L, Tong X, Tong W, Deng J, Chen F, Liu X (2013) Cost-effective printing of 3D objects with skin-frame structures. ACM Trans Graph 32(6):1–10
go back to reference Wang X, Xu S, Zhou S, Xu W, Leary M, Choong P, Qian M, Brandt M, Xie YM (2016) Topological design and additive manufacturing of porous metals for bone scaffolds and orthopaedic implants: a review. Biomaterials 83:127–141 Wang X, Xu S, Zhou S, Xu W, Leary M, Choong P, Qian M, Brandt M, Xie YM (2016) Topological design and additive manufacturing of porous metals for bone scaffolds and orthopaedic implants: a review. Biomaterials 83:127–141
go back to reference Wang B, Zhou Y, Zhou Y, Xu S, Niu B (2018) Diverse competitive design for topology optimization. Struct Multidiscip Optim 57(2):891–902MathSciNet Wang B, Zhou Y, Zhou Y, Xu S, Niu B (2018) Diverse competitive design for topology optimization. Struct Multidiscip Optim 57(2):891–902MathSciNet
go back to reference Wu J, Dick C, Westermann R (2016) A system for high-resolution topology optimization. IEEE Trans Vis Comput Graph 22(3):1195–1208 Wu J, Dick C, Westermann R (2016) A system for high-resolution topology optimization. IEEE Trans Vis Comput Graph 22(3):1195–1208
go back to reference Wu J, Clausen A, Sigmund O (2017) Minimum compliance topology optimization of shell-infill composites for additive manufacturing. Comput Methods Appl Mech Eng 326:358–375MathSciNetMATH Wu J, Clausen A, Sigmund O (2017) Minimum compliance topology optimization of shell-infill composites for additive manufacturing. Comput Methods Appl Mech Eng 326:358–375MathSciNetMATH
go back to reference Wu J, Aage N, Westermann R, Sigmund O (2018) Infill optimization for additive manufacturing—approaching bone-like porous structures. IEEE Trans Vis Comput Graph 24(2):1127–1140 Wu J, Aage N, Westermann R, Sigmund O (2018) Infill optimization for additive manufacturing—approaching bone-like porous structures. IEEE Trans Vis Comput Graph 24(2):1127–1140
go back to reference Yang XY, Xie YM, Steven GP, Querin OM (1999) Bidirectional evolutionary method for stiffness optimization. AIAA J 37(11):1483–1488 Yang XY, Xie YM, Steven GP, Querin OM (1999) Bidirectional evolutionary method for stiffness optimization. AIAA J 37(11):1483–1488
go back to reference Yang K, Zhao ZL, He Y, Zhou S, Zhou Q, Huang W, Xie YM (2019) Simple and effective strategies for achieving diverse and competitive structural designs. Extreme Mech Lett 30:100481 Yang K, Zhao ZL, He Y, Zhou S, Zhou Q, Huang W, Xie YM (2019) Simple and effective strategies for achieving diverse and competitive structural designs. Extreme Mech Lett 30:100481
go back to reference Zhang W, Yuan J, Zhang J, Guo X (2016) A new topology optimization approach based on moving morphable components (MMC) and the ersatz material model. Struct Multidiscip Optim 53(6):1243–1260MathSciNet Zhang W, Yuan J, Zhang J, Guo X (2016) A new topology optimization approach based on moving morphable components (MMC) and the ersatz material model. Struct Multidiscip Optim 53(6):1243–1260MathSciNet
go back to reference Zhang W, Chen J, Zhu X, Zhou J, Xue D, Lei X, Guo X (2017) Explicit three dimensional topology optimization via moving morphable void (MMV) approach. Comput Methods Appl Mech Eng 322:590–614MathSciNetMATH Zhang W, Chen J, Zhu X, Zhou J, Xue D, Lei X, Guo X (2017) Explicit three dimensional topology optimization via moving morphable void (MMV) approach. Comput Methods Appl Mech Eng 322:590–614MathSciNetMATH
go back to reference Zhang W, Li D, Zhou J, Du Z, Li B, Guo X (2018) A moving morphable void (MMV)-based explicit approach for topology optimization considering stress constraints. Comput Methods Appl Mech Eng 334:381–413MathSciNetMATH Zhang W, Li D, Zhou J, Du Z, Li B, Guo X (2018) A moving morphable void (MMV)-based explicit approach for topology optimization considering stress constraints. Comput Methods Appl Mech Eng 334:381–413MathSciNetMATH
go back to reference Zhao ZL, Zhou S, Feng XQ, Xie YM (2018) On the internal architecture of emergent plants. Journal of the Mechanics and Physics of Solids 119:224–239MathSciNet Zhao ZL, Zhou S, Feng XQ, Xie YM (2018) On the internal architecture of emergent plants. Journal of the Mechanics and Physics of Solids 119:224–239MathSciNet
go back to reference Zhou M, Fleury R (2016) Fail-safe topology optimization. Struct Multidiscip Optim 54(5):1225–1243 Zhou M, Fleury R (2016) Fail-safe topology optimization. Struct Multidiscip Optim 54(5):1225–1243
go back to reference Zhou M, Rozvany G (1991) The COC algorithm, part II: topological, geometrical and generalized shape optimization. Comput Methods Appl Mech Eng 89(1):309–336 Zhou M, Rozvany G (1991) The COC algorithm, part II: topological, geometrical and generalized shape optimization. Comput Methods Appl Mech Eng 89(1):309–336
go back to reference Zhou M, Lazarov BS, Wang F, Sigmund O (2015) Minimum length scale in topology optimization by geometric constraints. Comput Methods Appl Mech Eng 293:266–282MathSciNetMATH Zhou M, Lazarov BS, Wang F, Sigmund O (2015) Minimum length scale in topology optimization by geometric constraints. Comput Methods Appl Mech Eng 293:266–282MathSciNetMATH
go back to reference Zhu Y, Li S, Du Z, Liu C, Guo X, Zhang W (2019) A novel asymptotic-analysis-based homogenisation approach towards fast design of infill graded microstructures. J Mech Phys Solids 124:612–633MathSciNet Zhu Y, Li S, Du Z, Liu C, Guo X, Zhang W (2019) A novel asymptotic-analysis-based homogenisation approach towards fast design of infill graded microstructures. J Mech Phys Solids 124:612–633MathSciNet
Metadata
Title
A projection approach for topology optimization of porous structures through implicit local volume control
Author
Suguang Dou
Publication date
20-03-2020
Publisher
Springer Berlin Heidelberg
Published in
Structural and Multidisciplinary Optimization / Issue 2/2020
Print ISSN: 1615-147X
Electronic ISSN: 1615-1488
DOI
https://doi.org/10.1007/s00158-020-02539-x

Other articles of this Issue 2/2020

Structural and Multidisciplinary Optimization 2/2020 Go to the issue

Premium Partners